Industrial Assessment Centers

Assessment #MA0685


Assessment Year 2011
SIC 3724
SIC Description Aircraft Engines And Engine Parts
NAICS 336412
NAICS Description Aircraft Engine and Engine Parts Manufacturing
Principal Product Overhaul and repair of industrial gas turbines
Sales $ 60,000,000
# of Employees 153
Plant Area (Sq.Ft.) 150,000
Annual Production 100 Pieces
Production Hrs. Annual 4,160
Location (State) CT
Yearly Energy Cost $ 256,175

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,222,876 kWh $ 150,334 $ 0.123 /kWh

- Demand Charge

3,861 kW $ 55,451 $ 14.36 /kW

- Electricity Fees

- $ 0 -

Natural Gas

6,146 MMBtu $ 50,390 $ 8.20 /MMBtu

TOTAL ENERGY

18,681 MMBtu $ 256,175 $ 13.71 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

65,654 kWh
12,542 kWh
$ 8,074
$ 1,542
5.37 %
1.03 %
$ 0.123 /kWh

- Demand Charge

538 kW
262 kW
$ 7,234
$ 3,520
13.05 %
6.35 %
$ 14.36 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

142 MMBtu
142 MMBtu
$ 1,171
$ 1,171
2.32 %
2.32 %
$ 8.20 /MMBtu

TOTAL ENERGY

815 MMBtu
271 MMBtu
$ 16,479
$ 6,233
6.43 %
2.43 %
$ 13.71 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM 2.4143 N $ 7,050 $ 5,634 1.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

45,812 kWh $ 5,634 $ 0.123 /kWh

TOTAL ENERGY

470 MMBtu $ 5,634 -
02 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $ 0 $ 3,714 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

276 kW $ 3,714 $ 14.36 /kW

TOTAL ENERGY

0 MMBtu $ 3,714 -
03 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 I $ 9,425 $ 3,520 2.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

262 kW $ 3,520 $ 14.36 /kW

TOTAL ENERGY

0 MMBtu $ 3,520 -
04 view
details
REDUCE VENTILATION AIR 2.7314 I $ 6,300 $ 2,713 2.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,542 kWh $ 1,542 $ 0.123 /kWh

Natural Gas

142 MMBtu $ 1,171 $ 8.20 /MMBtu

TOTAL ENERGY

271 MMBtu $ 2,713 -
05 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,280 $ 898 1.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,300 kWh $ 898 $ 0.123 /kWh

TOTAL ENERGY

75 MMBtu $ 898 -