Industrial Assessment Centers

Assessment #MA0680


Assessment Year 2011
SIC 3823
SIC Description Process Control Instruments
NAICS 334513
NAICS Description Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial
Principal Product Data loggers
Sales $ 20,300,000
# of Employees 130
Plant Area (Sq.Ft.) 40,500
Annual Production 50,000 Pieces
Production Hrs. Annual 6,240
Location (State) MA
Yearly Energy Cost $ 111,475

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

674,360 kWh $ 85,161 $ 0.126 /kWh

- Demand Charge

2,227 kW $ 14,103 $ 6.33 /kW

- Electricity Fees

- $ 5,035 -

Natural Gas

576 MMBtu $ 7,176 $ 12.46 /MMBtu

TOTAL ENERGY

7,488 MMBtu $ 111,475 $ 14.89 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

64,624 kWh
62,364 kWh
$ 7,598
$ 7,333
8.92 %
8.61 %
$ 0.126 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 6.33 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

220 MMBtu
220 MMBtu
$ 2,048
$ 2,048
28.54 %
28.54 %
$ 12.46 /MMBtu

TOTAL ENERGY

882 MMBtu
859 MMBtu
$ 9,646
$ 9,381
8.65 %
8.42 %
$ 14.89 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT 2.7241 I $ 45,123 $ 5,371 8.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

45,675 kWh $ 5,371 $ 0.126 /kWh

TOTAL ENERGY

468 MMBtu $ 5,371 -
02 view
details
REDUCE VENTILATION AIR 2.7314 I $ 2,895 $ 3,229 0.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,208 kWh $ 1,553 $ 0.126 /kWh

Natural Gas

180 MMBtu $ 1,676 $ 12.46 /MMBtu

TOTAL ENERGY

315 MMBtu $ 3,229 -
03 view
details
REDUCE VENTILATION AIR 2.7314 I $ 2,895 $ 630 4.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,197 kWh $ 258 $ 0.126 /kWh

Natural Gas

40 MMBtu $ 372 $ 12.46 /MMBtu

TOTAL ENERGY

63 MMBtu $ 630 -
04 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 2,000 $ 265 7.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,260 kWh $ 265 $ 0.126 /kWh

TOTAL ENERGY

23 MMBtu $ 265 -
05 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 I $ 0 $ 151 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,284 kWh $ 151 $ 0.126 /kWh

TOTAL ENERGY

13 MMBtu $ 151 -