Industrial Assessment Centers
Assessment #MA0673
| Assessment Year | 2011 |
|---|---|
| SIC | 3423 |
| SIC Description | Hand And Edge Tools, Nec |
| NAICS | 332212 |
| NAICS Description | Hand and Edge Tool Manufacturing |
| Principal Product | Chisels, bars and punches |
| Sales | $ 17,000,000 |
| # of Employees | 35 |
| Plant Area (Sq.Ft.) | 21,000 |
| Annual Production | 1,500,000 Tons |
| Production Hrs. Annual | 6,240 |
| Location (State) | MA |
| Yearly Energy Cost | $ 294,350 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,059,136 kWh | $ 99,719 | $ 0.094 /kWh |
- Demand Charge |
3,378 kW | $ 35,353 | $ 10.47 /kW |
- Electricity Fees |
- | $ 7,800 | - |
LPG |
6,981 MMBtu | $ 151,478 | $ 21.70 /MMBtu |
TOTAL ENERGY |
17,837 MMBtu | $ 294,350 | $ 16.50 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
107,749 kWh 51,600 kWh |
$ 10,204 $ 4,850 |
10.23 % 4.86 % |
$ 0.094 /kWh |
- Demand Charge |
0 kW 0 kW |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 10.47 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
LPG |
382 MMBtu 191 MMBtu |
$ 8,283 $ 4,145 |
5.47 % 2.74 % |
$ 21.70 /MMBtu |
TOTAL ENERGY |
1,486 MMBtu 720 MMBtu |
$ 18,487 $ 8,995 |
6.28 % 3.06 % |
$ 16.50 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 1,370 | $ 4,145 | 0.33 | ||||||||||||
|
|||||||||||||||||||
| 02 | view details |
USE MINIMUM SAFE OVEN VENTILATION | 2.2212 | N | $ 490 | $ 3,752 | 0.13 | ||||||||||||
|
|||||||||||||||||||
| 03 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 540 | $ 3,772 | 0.14 | ||||||||||||
|
|||||||||||||||||||
| 04 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | N | $ 8,435 | $ 3,179 | 2.65 | ||||||||||||
|
|||||||||||||||||||
| 05 | view details |
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING | 2.2614 | N | $ 6,475 | $ 1,432 | 4.52 | ||||||||||||
|
|||||||||||||||||||
| 06 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 200 | $ 1,078 | 0.19 | ||||||||||||
|
|||||||||||||||||||
| 07 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 1,800 | $ 743 | 2.42 | ||||||||||||
|
|||||||||||||||||||
| 08 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 450 | $ 386 | 1.17 | ||||||||||||
|
|||||||||||||||||||
