Industrial Assessment Centers

Assessment #MA0671


Assessment Year 2011
SIC 2299
SIC Description Textile Goods, Nec
NAICS 314999
NAICS Description All Other Miscellaneous Textile Product Mills
Principal Product clothes
Sales $ 5,000,000
# of Employees 102
Plant Area (Sq.Ft.) 6,000
Annual Production 624,000 Pieces
Production Hrs. Annual 3,744
Location (State) MA
Yearly Energy Cost $ 343,978

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

675,280 kWh $ 66,672 $ 0.099 /kWh

- Demand Charge

2,082 kW $ 46,558 $ 22.36 /kW

- Electricity Fees

- $ 7,816 -

Natural Gas

17,011 MMBtu $ 222,932 $ 13.11 /MMBtu

TOTAL ENERGY

23,933 MMBtu $ 343,978 $ 14.37 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

601,062 kWh
7,465 kWh
$ 59,505
$ 740
89.25 %
1.11 %
$ 0.099 /kWh

- Demand Charge

900 kW
0 kW
$ 20,125
$ 0
43.23 %
0.00 %
$ 22.36 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

-1,931 MMBtu
368 MMBtu
$ -25,084
$ 4,780
-11.25 %
2.14 %
$ 13.11 /MMBtu

TOTAL ENERGY

4,230 MMBtu
445 MMBtu
$ 54,546
$ 5,520
15.86 %
1.60 %
$ 14.37 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT 2.3415 N $ 200,000 $ 36,635 5.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

564,452 kWh $ 55,881 $ 0.099 /kWh

- Demand Charge

900 kW $ 20,125 $ 22.36 /kW

Natural Gas

-2,299 MMBtu $ -29,864 $ 13.11 /MMBtu

TOTAL ENERGY

3,487 MMBtu $ 46,142 -

Ancillary Material Cost

- $ -9,507 -

TOTAL PRODUCTON

- $ -9,507 -
02 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 I $ 3,550 $ 4,780 0.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

368 MMBtu $ 4,780 $ 13.11 /MMBtu

TOTAL ENERGY

368 MMBtu $ 4,780 -
03 view
details
SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS 2.2691 N $ 15,000 $ 1,556 9.64
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,727 kWh $ 1,556 $ 0.099 /kWh

TOTAL ENERGY

161 MMBtu $ 1,556 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 2,220 $ 1,328 1.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,418 kWh $ 1,328 $ 0.099 /kWh

TOTAL ENERGY

138 MMBtu $ 1,328 -
05 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 200 $ 740 0.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,465 kWh $ 740 $ 0.099 /kWh

TOTAL ENERGY

77 MMBtu $ 740 -