Industrial Assessment Centers

Assessment #MA0651


Assessment Year 2009
SIC 3644
SIC Description Noncurrent-carrying Wiring Devices
NAICS 332212
NAICS Description Hand and Edge Tool Manufacturing
Principal Product Electrical fittings
Sales $ 70,000,000
# of Employees 207
Plant Area (Sq.Ft.) 140,000
Annual Production 3,000 Tons
Production Hrs. Annual 4,160
Location (State) CT
Yearly Energy Cost $ 1,384,480

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,222,988 kWh $ 731,218 $ 0.140 /kWh

- Demand Charge

23,466 kW $ 105,398 $ 4.49 /kW

- Electricity Fees

- $ 2,976 -

Natural Gas

36,757 MMBtu $ 504,864 $ 13.74 /MMBtu

Fuel Oil #2

3,480 MMBtu $ 40,024 $ 11.50 /MMBtu

TOTAL ENERGY

93,773 MMBtu $ 1,384,480 $ 14.76 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

145,013 kWh
83,689 kWh
$ 19,649
$ 11,340
2.69 %
1.55 %
$ 0.140 /kWh

- Demand Charge

140 kW
0 kW
$ 670
$ 0
0.64 %
0.00 %
$ 4.49 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,574 MMBtu
737 MMBtu
$ 37,554
$ 10,080
7.44 %
2.00 %
$ 13.74 /MMBtu

Fuel Oil #2

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 11.50 /MMBtu

TOTAL ENERGY

4,060 MMBtu
1,595 MMBtu
$ 57,873
$ 21,420
4.18 %
1.55 %
$ 14.76 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE VENTILATION AIR 2.7314 N $ 1,000 $ 18,774 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

40,030 kWh $ 5,424 $ 0.140 /kWh

Natural Gas

976 MMBtu $ 13,350 $ 13.74 /MMBtu

TOTAL ENERGY

1,386 MMBtu $ 18,774 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 96,800 $ 11,340 8.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

83,689 kWh $ 11,340 $ 0.140 /kWh

TOTAL ENERGY

858 MMBtu $ 11,340 -
03 view
details
REPLACE BOILER 2.1224 I $ 30,700 $ 10,080 3.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

737 MMBtu $ 10,080 $ 13.74 /MMBtu

TOTAL ENERGY

737 MMBtu $ 10,080 -
04 view
details
COVER OPEN TANKS 2.2514 N $ 5,866 $ 10,013 0.59
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

732 MMBtu $ 10,013 $ 13.74 /MMBtu

TOTAL ENERGY

732 MMBtu $ 10,013 -
05 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 3,219 $ 2,941 1.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

215 MMBtu $ 2,941 $ 13.74 /MMBtu

TOTAL ENERGY

215 MMBtu $ 2,941 -
06 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 N $ 18,300 $ 4,725 3.87
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,294 kWh $ 2,885 $ 0.140 /kWh

- Demand Charge

140 kW $ 670 $ 4.49 /kW

Natural Gas

-86 MMBtu $ 1,170 $ 13.74 /MMBtu

TOTAL ENERGY

132 MMBtu $ 4,725 -