Industrial Assessment Centers

Assessment #MA0650


Assessment Year 2009
SIC 3841
SIC Description Surgical And Medical Instruments
NAICS 339112
NAICS Description Surgical and Medical Instrument Manufacturing
Principal Product Precision medical components
Sales $ 18,500,000
# of Employees 102
Plant Area (Sq.Ft.) 36,000
Annual Production 250,000 Pieces
Production Hrs. Annual 2,210
Location (State) CT
Yearly Energy Cost $ 105,639

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

474,080 kWh $ 60,417 $ 0.127 /kWh

- Demand Charge

1,554 kW $ 17,620 $ 11.34 /kW

- Electricity Fees

- $ 15,808 -

Natural Gas

805 MMBtu $ 11,794 $ 14.65 /MMBtu

TOTAL ENERGY

5,664 MMBtu $ 105,639 $ 18.65 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

56,554 kWh
17,814 kWh
$ 7,494
$ 2,276
12.40 %
3.77 %
$ 0.127 /kWh

- Demand Charge

7 kW
7 kW
$ 75
$ 75
0.43 %
0.43 %
$ 11.34 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

29 MMBtu
29 MMBtu
$ 428
$ 428
3.63 %
3.63 %
$ 14.65 /MMBtu

TOTAL ENERGY

609 MMBtu
212 MMBtu
$ 7,997
$ 2,779
7.57 %
2.63 %
$ 18.65 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL 2.2622 N $ 10,000 $ 5,218 1.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

38,740 kWh $ 5,218 $ 0.127 /kWh

TOTAL ENERGY

397 MMBtu $ 5,218 -
02 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 0 $ 1,735 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,614 kWh $ 1,735 $ 0.127 /kWh

TOTAL ENERGY

140 MMBtu $ 1,735 -
03 view
details
REDUCE VENTILATION AIR 2.7314 I $ 2,300 $ 581 3.96
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,139 kWh $ 153 $ 0.127 /kWh

Natural Gas

29 MMBtu $ 428 $ 14.65 /MMBtu

TOTAL ENERGY

41 MMBtu $ 581 -
04 view
details
REDUCE VENTILATION AIR 2.7314 I $ 0 $ 250 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,970 kWh $ 250 $ 0.127 /kWh

TOTAL ENERGY

20 MMBtu $ 250 -
05 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 213 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,091 kWh $ 138 $ 0.127 /kWh

- Demand Charge

7 kW $ 75 $ 11.34 /kW

TOTAL ENERGY

11 MMBtu $ 213 -