Industrial Assessment Centers

Assessment #MA0647


Assessment Year 2009
SIC 3366
SIC Description Copper Foundries
NAICS 331525
NAICS Description Copper Foundries (except Die-Casting)
Principal Product Non-ferrous castings
Sales $ 12,000,000
# of Employees 81
Plant Area (Sq.Ft.) 56,416
Annual Production 440,000 Pounds
Production Hrs. Annual 1,664
Location (State) NH
Yearly Energy Cost $ 370,499

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,788,295 kWh $ 180,273 $ 0.101 /kWh

- Demand Charge

13,944 kW $ 94,216 $ 6.76 /kW

- Electricity Fees

- $ 7,588 -

Natural Gas

6,182 MMBtu $ 88,422 $ 14.30 /MMBtu

TOTAL ENERGY

24,512 MMBtu $ 370,499 $ 15.12 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

138,157 kWh
54,988 kWh
$ 13,928
$ 5,543
7.73 %
3.07 %
$ 0.101 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 6.76 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

893 MMBtu
0 MMBtu
$ 12,770
$ 0
14.44 %
0.00 %
$ 14.30 /MMBtu

TOTAL ENERGY

2,309 MMBtu
564 MMBtu
$ 26,698
$ 5,543
7.21 %
1.50 %
$ 15.12 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 30,000 $ 20,325 1.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

83,169 kWh $ 8,385 $ 0.101 /kWh

Natural Gas

835 MMBtu $ 11,940 $ 14.30 /MMBtu

TOTAL ENERGY

1,687 MMBtu $ 20,325 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,200 $ 5,543 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

54,988 kWh $ 5,543 $ 0.101 /kWh

TOTAL ENERGY

564 MMBtu $ 5,543 -
03 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 N $ 0 $ 458 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

32 MMBtu $ 458 $ 14.30 /MMBtu

TOTAL ENERGY

32 MMBtu $ 458 -
04 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 400 $ 372 1.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

26 MMBtu $ 372 $ 14.30 /MMBtu

TOTAL ENERGY

26 MMBtu $ 372 -