Industrial Assessment Centers

Assessment #MA0623


Assessment Year 2007
SIC 3841
SIC Description Surgical And Medical Instruments
NAICS 339112
NAICS Description Surgical and Medical Instrument Manufacturing
Principal Product Silicone and metal products
Sales $ 7,000,000
# of Employees 55
Plant Area (Sq.Ft.) 30,000
Annual Production 96,000 Pieces
Production Hrs. Annual 2,730
Location (State) CT
Yearly Energy Cost $ 208,247

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,084,320 kWh $ 136,340 $ 0.126 /kWh

- Demand Charge

4,224 kW $ 39,006 $ 9.23 /kW

- Electricity Fees

- $ 8,085 -

Natural Gas

1,616 MMBtu $ 24,816 $ 15.36 /MMBtu

TOTAL ENERGY

12,730 MMBtu $ 208,247 $ 16.36 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

148,600 kWh
5,100 kWh
$ 18,724
$ 643
13.73 %
0.47 %
$ 0.126 /kWh

- Demand Charge

978 kW
0 kW
$ 9,026
$ 0
23.14 %
0.00 %
$ 9.23 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

-39 MMBtu
410 MMBtu
$ -599
$ 6,297
-2.41 %
25.37 %
$ 15.36 /MMBtu

TOTAL ENERGY

1,484 MMBtu
462 MMBtu
$ 27,151
$ 6,940
13.04 %
3.33 %
$ 16.36 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 N $ 117,000 $ 13,848 8.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

105,300 kWh $ 13,268 $ 0.126 /kWh

- Demand Charge

810 kW $ 7,476 $ 9.23 /kW

Natural Gas

-449 MMBtu $ -6,896 $ 15.36 /MMBtu

TOTAL ENERGY

630 MMBtu $ 13,848 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 50,282 $ 6,363 7.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

38,200 kWh $ 4,813 $ 0.126 /kWh

- Demand Charge

168 kW $ 1,550 $ 9.23 /kW

TOTAL ENERGY

392 MMBtu $ 6,363 -
03 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 I $ 1,184 $ 6,297 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

410 MMBtu $ 6,297 $ 15.36 /MMBtu

TOTAL ENERGY

410 MMBtu $ 6,297 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 460 $ 643 0.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,100 kWh $ 643 $ 0.126 /kWh

TOTAL ENERGY

52 MMBtu $ 643 -