Industrial Assessment Centers
Assessment #MA0610
| Assessment Year | 2007 |
|---|---|
| SIC | 3841 |
| SIC Description | Surgical And Medical Instruments |
| NAICS | 339112 |
| NAICS Description | Surgical and Medical Instrument Manufacturing |
| Principal Product | Silicone extrusions moldings |
| Sales | $ 10,200,000 |
| # of Employees | 35 |
| Plant Area (Sq.Ft.) | 28,000 |
| Annual Production | 100,000,000 Pieces |
| Production Hrs. Annual | 4,160 |
| Location (State) | NY |
| Yearly Energy Cost | $ 133,425 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
746,091 kWh | $ 78,339 | $ 0.105 /kWh |
- Demand Charge |
3,025 kW | $ 35,876 | $ 11.86 /kW |
- Electricity Fees |
- | $ 4,314 | - |
LPG |
1,012 MMBtu | $ 14,896 | $ 14.72 /MMBtu |
TOTAL ENERGY |
8,659 MMBtu | $ 133,425 | $ 15.41 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
170,800 kWh 83,400 kWh |
$ 17,933 $ 8,756 |
22.89 % 11.18 % |
$ 0.105 /kWh |
- Demand Charge |
188 kW 0 kW |
$ 2,196 $ 0 |
6.12 % 0.00 % |
$ 11.86 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
LPG |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 14.72 /MMBtu |
TOTAL ENERGY |
1,750 MMBtu 854 MMBtu |
$ 20,129 $ 8,756 |
15.09 % 6.56 % |
$ 15.41 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 49,555 | $ 9,053 | 5.47 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 02 | view details |
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK | 4.1110 | I | $ 7,600 | $ 5,760 | 1.32 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 03 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM | 2.4143 | I | $ 10,600 | $ 4,399 | 2.41 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 04 | view details |
RECOVER WASTE HEAT FROM EQUIPMENT | 2.2437 | I | $ 4,700 | $ 3,743 | 1.26 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 05 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MOTOR-GENERATOR SET | 2.4142 | N | $ 2,782 | $ 2,320 | 1.20 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 06 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 100 | $ 94 | 1.06 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
