Industrial Assessment Centers

Assessment #MA0607


Assessment Year 2006
SIC 3724
SIC Description Aircraft Engines And Engine Parts
NAICS 336412
NAICS Description Aircraft Engine and Engine Parts Manufacturing
Principal Product Jet Engine Components
Sales $ 7,500,000
# of Employees 1,500
Plant Area (Sq.Ft.) 968,000
Annual Production 105,000 Not Available
Production Hrs. Annual 8,590
Location (State) ME
Yearly Energy Cost $ 4,763,796

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

52,122,000 kWh $ 2,935,943 $ 0.056 /kWh

- Demand Charge

95,781 kW $ 652,022 $ 6.81 /kW

- Electricity Fees

- $ 19,416 -

Natural Gas

20,373 MMBtu $ 333,434 $ 16.37 /MMBtu

Fuel Oil #6

101,093 MMBtu $ 822,981 $ 8.14 /MMBtu

TOTAL ENERGY

655,717 MMBtu $ 4,763,796 $ 7.27 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

2,480,800 kWh
0 kWh
$ 136,745
$ 0
4.66 %
0.00 %
$ 0.056 /kWh

- Demand Charge

1,575 kW
0 kW
$ 24,518
$ 0
3.76 %
0.00 %
$ 6.81 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,970 MMBtu
0 MMBtu
$ 42,857
$ 0
12.85 %
0.00 %
$ 16.37 /MMBtu

Fuel Oil #6

-5,712 MMBtu
0 MMBtu
$ -49,351
$ 0
-6.00 %
0.00 %
$ 8.14 /MMBtu

TOTAL ENERGY

22,687 MMBtu
0 MMBtu
$ 154,769
$ 0
3.25 %
0.00 %
$ 7.27 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT 2.3413 N $ 0 $ 46,963 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,242,000 kWh $ 123,310 $ 0.056 /kWh

- Demand Charge

1,228 kW $ 12,133 $ 6.81 /kW

Fuel Oil #6

-9,657 MMBtu $ -83,436 $ 8.14 /MMBtu

TOTAL ENERGY

13,324 MMBtu $ 52,007 -

Ancillary Material Cost

- $ -5,044 -

TOTAL PRODUCTON

- $ -5,044 -
02 view
details
REDUCE VENTILATION AIR 2.7314 N $ 10,400 $ 45,943 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

131,000 kWh $ 7,205 $ 0.056 /kWh

- Demand Charge

197 kW $ 385 $ 6.81 /kW

Fuel Oil #6

4,439 MMBtu $ 38,353 $ 8.14 /MMBtu

TOTAL ENERGY

5,782 MMBtu $ 45,943 -
03 view
details
BURN A LESS EXPENSIVE GRADE OF FUEL 2.1331 N $ 5,500 $ 14,261 0.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

60,100 kWh $ 3,306 $ 0.056 /kWh

Natural Gas

2,977 MMBtu $ 42,958 $ 16.37 /MMBtu

Fuel Oil #6

-3,704 MMBtu $ -32,003 $ 8.14 /MMBtu

TOTAL ENERGY

-111 MMBtu $ 14,261 -
04 view
details
REDUCE VENTILATION AIR 2.7314 N $ 1,700 $ 12,889 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,800 kWh $ 594 $ 0.056 /kWh

Fuel Oil #6

1,423 MMBtu $ 12,295 $ 8.14 /MMBtu

TOTAL ENERGY

1,534 MMBtu $ 12,889 -
05 view
details
USE UTILITY CONTROLLED POWER MANAGEMENT 2.8122 N $ 14,000 $ 12,223 1.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

600 kWh $ 333 $ 0.056 /kWh

- Demand Charge

150 kW $ 12,000 $ 6.81 /kW

Natural Gas

-7 MMBtu $ -101 $ 16.37 /MMBtu

TOTAL ENERGY

-1 MMBtu $ 12,232 -

Ancillary Material Cost

- $ -9 -

TOTAL PRODUCTON

- $ -9 -
06 view
details
VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE 2.7311 N $ 1,870 $ 10,577 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

36,300 kWh $ 1,997 $ 0.056 /kWh

Fuel Oil #6

993 MMBtu $ 8,580 $ 8.14 /MMBtu

TOTAL ENERGY

1,365 MMBtu $ 10,577 -
07 view
details
USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER 2.1243 N $ 3,500 $ 6,860 0.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #6

794 MMBtu $ 6,860 $ 8.14 /MMBtu

TOTAL ENERGY

794 MMBtu $ 6,860 -