Industrial Assessment Centers
Assessment #MA0582
| Assessment Year | 2005 |
|---|---|
| SIC | 3069 |
| SIC Description | Fabricated Rubber Products, Nec |
| NAICS | 339991 |
| NAICS Description | Gasket, Packing, and Sealing Device Manufacturing |
| Principal Product | plastic auto parts |
| Sales | $ 50,000,000 |
| # of Employees | 560 |
| Plant Area (Sq.Ft.) | 300,000 |
| Annual Production | 17,000,000 Pieces |
| Production Hrs. Annual | 8,520 |
| Location (State) | NH |
| Yearly Energy Cost | $ 1,822,004 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
16,990,642 kWh | $ 1,421,618 | $ 0.084 /kWh |
- Demand Charge |
34,277 kW | $ 240,082 | $ 7.00 /kW |
- Electricity Fees |
- | $ 11,915 | - |
LPG |
12,824 MMBtu | $ 148,389 | $ 11.57 /MMBtu |
TOTAL ENERGY |
186,978 MMBtu | $ 1,822,004 | $ 9.74 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
2,015,356 kWh 789,954 kWh |
$ 165,565 $ 64,886 |
11.65 % 4.56 % |
$ 0.084 /kWh |
- Demand Charge |
4,824 kW 1,232 kW |
$ 33,813 $ 8,634 |
14.08 % 3.60 % |
$ 7.00 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
LPG |
394 MMBtu 1,582 MMBtu |
$ 4,559 $ 18,304 |
3.07 % 12.34 % |
$ 11.57 /MMBtu |
TOTAL ENERGY |
21,051 MMBtu 9,679 MMBtu |
$ 203,937 $ 91,824 |
11.19 % 5.04 % |
$ 9.74 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 312,103 | $ 98,511 | 3.17 | ||||||||||||||||||||
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| 02 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 86,315 | $ 37,163 | 2.32 | ||||||||||||||||||||
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| 03 | view details |
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS | 2.7243 | I | $ 6,540 | $ 15,630 | 0.42 | ||||||||||||||||||||
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| 04 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 0 | $ 14,153 | 0.00 | ||||||||||||||||||||
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| 05 | view details |
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT | 2.1311 | N | $ 77,760 | $ 13,602 | 5.72 | ||||||||||||||||||||
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| 06 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 2,010 | $ 7,599 | 0.26 | ||||||||||||||||||||
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| 07 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | I | $ 7,660 | $ 6,815 | 1.12 | ||||||||||||||||||||
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| 08 | view details |
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING | 2.2614 | I | $ 25,150 | $ 6,340 | 3.97 | ||||||||||||||||||||
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| 09 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 800 | $ 2,540 | 0.31 | ||||||||||||||||||||
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| 10 | view details |
RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR | 2.2443 | I | $ 1,300 | $ 1,584 | 0.82 | ||||||||||||||||||||
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