Industrial Assessment Centers

Assessment #MA0576


Assessment Year 2005
SIC 3829
SIC Description Measuring & Controlling Devices, Nec
NAICS 334519
NAICS Description Other Measuring and Controlling Device Manufacturing
Principal Product Aerospace omponents
Sales $ 150,000,000
# of Employees 480
Plant Area (Sq.Ft.) 210,000
Annual Production 800,000,000 Pieces
Production Hrs. Annual 4,160
Location (State) VT
Yearly Energy Cost $ 1,494,069

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

8,420,400 kWh $ 930,239 $ 0.110 /kWh

- Demand Charge

17,816 kW $ 274,184 $ 15.39 /kW

- Electricity Fees

- $ 14,446 -

LPG

43,705 MMBtu $ 275,200 $ 6.30 /MMBtu

TOTAL ENERGY

130,014 MMBtu $ 1,494,069 $ 11.49 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

334,000 kWh
334,000 kWh
$ 17,936
$ 17,936
1.93 %
1.93 %
$ 0.110 /kWh

- Demand Charge

142 kW
142 kW
$ 1,882
$ 1,882
0.69 %
0.69 %
$ 15.39 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

LPG

5,848 MMBtu
401 MMBtu
$ 36,113
$ 2,505
13.12 %
0.91 %
$ 6.30 /MMBtu

TOTAL ENERGY

9,272 MMBtu
3,825 MMBtu
$ 55,931
$ 22,323
3.74 %
1.49 %
$ 11.49 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 N $ 2,000 $ 33,608 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

LPG

5,447 MMBtu $ 33,608 $ 6.30 /MMBtu

TOTAL ENERGY

5,447 MMBtu $ 33,608 -
02 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 I $ 3,120 $ 17,240 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

286,000 kWh $ 15,358 $ 0.110 /kWh

- Demand Charge

142 kW $ 1,882 $ 15.39 /kW

TOTAL ENERGY

2,932 MMBtu $ 17,240 -
03 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 I $ 7,342 $ 2,578 2.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

48,000 kWh $ 2,578 $ 0.110 /kWh

TOTAL ENERGY

492 MMBtu $ 2,578 -
04 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 I $ 4,283 $ 2,505 1.71
Energy Sources Yearly Reduction Yearly Savings Unit Price

LPG

401 MMBtu $ 2,505 $ 6.30 /MMBtu

TOTAL ENERGY

401 MMBtu $ 2,505 -