Industrial Assessment Centers
Assessment #MA0568
| Assessment Year | 2005 |
|---|---|
| SIC | 3499 |
| SIC Description | Fabricated Metal Products, Nec |
| NAICS | 332117 |
| NAICS Description | Powder Metallurgy Part Manufacturing |
| Principal Product | powder metal parts |
| Sales | $ 21,000,000 |
| # of Employees | 213 |
| Plant Area (Sq.Ft.) | 96,475 |
| Annual Production | 45,000,000 Pounds |
| Production Hrs. Annual | 6,240 |
| Location (State) | MA |
| Yearly Energy Cost | $ 531,556 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
8,023,500 kWh | $ 139,352 | $ 0.017 /kWh |
- Demand Charge |
19,629 kW | $ 98,985 | $ 5.04 /kW |
- Electricity Fees |
- | $ -10,567 | - |
Natural Gas |
43,294 MMBtu | $ 303,786 | $ 7.02 /MMBtu |
TOTAL ENERGY |
125,535 MMBtu | $ 531,556 | $ 4.23 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
0 kWh 0 kWh |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0.017 /kWh |
- Demand Charge |
1,186 kW 1,186 kW |
$ 5,122 $ 5,122 |
5.17 % 5.17 % |
$ 5.04 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
5,496 MMBtu 4,999 MMBtu |
$ 38,421 $ 34,962 |
12.65 % 11.51 % |
$ 7.02 /MMBtu |
TOTAL ENERGY |
5,496 MMBtu 4,999 MMBtu |
$ 43,543 $ 40,084 |
8.19 % 7.54 % |
$ 4.23 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
ADOPT IN-HOUSE MATERIAL GENERATION | 4.2120 | N | $ 252,000 | $ 174,960 | 1.44 | ||||||||||||
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| 02 | view details |
USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING | 2.1121 | I | $ 7,750 | $ 20,082 | 0.39 | ||||||||||||
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| 03 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 12,000 | $ 10,788 | 1.11 | ||||||||||||
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| 04 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | I | $ 6,750 | $ 5,122 | 1.32 | ||||||||||||
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| 05 | view details |
LIMIT AND CONTROL SECONDARY COMBUSTION AIR IN FURNACE | 2.1114 | I | $ 6,000 | $ 4,092 | 1.47 | ||||||||||||
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| 06 | view details |
RECOVER HEAT FROM OVEN EXHAUST / KILNS | 2.2432 | N | $ 2,888 | $ 3,459 | 0.83 | ||||||||||||
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