Industrial Assessment Centers
Assessment #MA0567
| Assessment Year | 2004 |
|---|---|
| SIC | 2621 |
| SIC Description | Paper Mills |
| NAICS | 322121 |
| NAICS Description | Paper (except Newsprint) Mills |
| Principal Product | Recycled tissue paper |
| Sales | $ 15,000,000 |
| # of Employees | 54 |
| Plant Area (Sq.Ft.) | 50,000 |
| Annual Production | 25,000 Tons |
| Production Hrs. Annual | 8,640 |
| Location (State) | VT |
| Yearly Energy Cost | $ 2,294,713 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
15,505,000 kWh | $ 841,943 | $ 0.054 /kWh |
- Demand Charge |
48,801 kW | $ 388,737 | $ 7.97 /kW |
- Electricity Fees |
- | $ 31,982 | - |
Fuel Oil #6 |
225,424 MMBtu | $ 1,032,051 | $ 4.58 /MMBtu |
TOTAL ENERGY |
384,350 MMBtu | $ 2,294,713 | $ 5.97 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
177,050 kWh -65,350 kWh |
$ 9,662 $ -3,500 |
1.15 % -0.42 % |
$ 0.054 /kWh |
- Demand Charge |
0 kW 0 kW |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 7.97 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Fuel Oil #6 |
15,147 MMBtu 1,297 MMBtu |
$ 67,404 $ 5,771 |
6.53 % 0.56 % |
$ 4.58 /MMBtu |
TOTAL ENERGY |
16,962 MMBtu 627 MMBtu |
$ 77,066 $ 2,271 |
3.36 % 0.10 % |
$ 5.97 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME | 3.6112 | I | $ 270,000 | $ 70,900 | 3.81 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 02 | view details |
RECOVER HEAT FROM OVEN EXHAUST / KILNS | 2.2432 | N | $ 54,474 | $ 61,633 | 0.88 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 03 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 11,950 | $ 9,220 | 1.30 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 04 | view details |
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK | 4.1110 | I | $ 1,000 | $ 8,762 | 0.11 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 05 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 6,867 | $ 4,156 | 1.65 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 06 | view details |
REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE | 2.4131 | N | $ 5,000 | $ 3,942 | 1.27 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 07 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 1,369 | $ 1,615 | 0.85 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
