Industrial Assessment Centers
Assessment #MA0562
| Assessment Year | 2004 |
|---|---|
| SIC | 3479 |
| SIC Description | Metal Coating And Allied Services |
| NAICS | 332812 |
| NAICS Description | Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| Principal Product | Thermal coatings |
| Sales | $ 10,000,000 |
| # of Employees | 60 |
| Plant Area (Sq.Ft.) | 30,000 |
| Annual Production | 108,000 Pieces |
| Production Hrs. Annual | 4,420 |
| Location (State) | MA |
| Yearly Energy Cost | $ 224,221 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,081,800 kWh | $ 154,866 | $ 0.074 /kWh |
- Demand Charge |
8,630 kW | $ 44,481 | $ 5.15 /kW |
- Electricity Fees |
- | $ 84 | - |
Natural Gas |
2,350 MMBtu | $ 24,790 | $ 10.55 /MMBtu |
TOTAL ENERGY |
23,688 MMBtu | $ 224,221 | $ 9.47 /MMBtu |
Water Disposal |
1,166,880 Gal | $ 10,707 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
330,800 kWh 37,700 kWh |
$ 25,446 $ 2,987 |
16.43 % 1.93 % |
$ 0.074 /kWh |
- Demand Charge |
516 kW 0 kW |
$ 2,843 $ 0 |
6.39 % 0.00 % |
$ 5.15 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,427 MMBtu 1,299 MMBtu |
$ 15,411 $ 14,029 |
62.17 % 56.59 % |
$ 10.55 /MMBtu |
TOTAL ENERGY |
4,818 MMBtu 1,685 MMBtu |
$ 43,700 $ 17,016 |
19.49 % 7.59 % |
$ 9.47 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL | 2.2622 | N | $ 139,400 | $ 22,961 | 6.07 | ||||||||||||||||
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| 02 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | I | $ 2,465 | $ 10,584 | 0.23 | ||||||||||||||||
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| 03 | view details |
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS | 2.7224 | I | $ 650 | $ 3,445 | 0.19 | ||||||||||||||||
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| 04 | view details |
VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE | 2.7311 | N | $ 0 | $ 2,903 | 0.00 | ||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 250 | $ 2,626 | 0.10 | ||||||||||||||||
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| 06 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MOTOR-GENERATOR SET | 2.4142 | N | $ 1,640 | $ 820 | 2.00 | ||||||||||||||||
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| 07 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 512 | $ 361 | 1.42 | ||||||||||||||||
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