Industrial Assessment Centers
Assessment #MA0534
| Assessment Year | 2003 |
|---|---|
| SIC | 2259 |
| SIC Description | Knitting Mills, Nec |
| NAICS | 315191 |
| NAICS Description | Outerwear Knitting Mills |
| Principal Product | Knitted stretch fabric |
| Sales | $ 30,000,000 |
| # of Employees | 108 |
| Plant Area (Sq.Ft.) | 91,946 |
| Annual Production | 54,000 Thousand Feet |
| Production Hrs. Annual | 6,000 |
| Location (State) | RI |
| Yearly Energy Cost | $ 1,110,489 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
5,572,000 kWh | $ 386,245 | $ 0.069 /kWh |
- Demand Charge |
13,080 kW | $ 38,099 | $ 2.91 /kW |
- Electricity Fees |
- | $ 3,796 | - |
Fuel Oil #2 |
98,041 MMBtu | $ 682,349 | $ 6.96 /MMBtu |
TOTAL ENERGY |
155,154 MMBtu | $ 1,110,489 | $ 7.16 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
5,697,828 kWh 0 kWh |
$ 395,103 $ 0 |
102.29 % 0.00 % |
$ 0.069 /kWh |
- Demand Charge |
12,946 kW 0 kW |
$ 37,719 $ 0 |
99.00 % 0.00 % |
$ 2.91 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Fuel Oil #2 |
39,576 MMBtu 0 MMBtu |
$ 215,102 $ 0 |
31.52 % 0.00 % |
$ 6.96 /MMBtu |
TOTAL ENERGY |
49,780 MMBtu 0 MMBtu |
$ 382,835 $ 0 |
34.47 % 0.00 % |
$ 7.16 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE COMBINED CYCLE GAS TURBINE GENERATOR SETS WITH WASTE HEAT BOILERS CONNECTED TO TURBINE EXHAUST | 2.3416 | N | $ 1,257,060 | $ 223,213 | 5.63 | ||||||||||||||||||||||||
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| 02 | view details |
USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS | 2.2424 | N | $ 57,480 | $ 76,320 | 0.75 | ||||||||||||||||||||||||
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| 03 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 53,950 | $ 27,487 | 1.96 | ||||||||||||||||||||||||
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| 04 | view details |
USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS | 2.2444 | N | $ 67,665 | $ 20,457 | 3.31 | ||||||||||||||||||||||||
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| 05 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | N | $ 12,975 | $ 19,634 | 0.66 | ||||||||||||||||||||||||
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| 06 | view details |
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS | 2.7243 | N | $ 8,425 | $ 10,591 | 0.80 | ||||||||||||||||||||||||
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| 07 | view details |
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS | 3.6193 | N | $ 21,000 | $ 6,624 | 3.17 | ||||||||||||||||||||||||
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| 08 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 9,742 | $ 4,663 | 2.09 | ||||||||||||||||||||||||
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| 09 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 1,416 | $ 470 | 3.01 | ||||||||||||||||||||||||
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