Industrial Assessment Centers
Assessment #MA0530
| Assessment Year | 2003 |
|---|---|
| SIC | 3425 |
| SIC Description | Saw Blades And Handsaws |
| NAICS | 332213 |
| NAICS Description | Saw Blade and Handsaw Manufacturing |
| Principal Product | Metal saw blades |
| Sales | $ 30,000,000 |
| # of Employees | 484 |
| Plant Area (Sq.Ft.) | 410,000 |
| Annual Production | 30,000 Thousand Feet |
| Production Hrs. Annual | 8,760 |
| Location (State) | MA |
| Yearly Energy Cost | $ 1,439,325 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
11,451,452 kWh | $ 971,908 | $ 0.085 /kWh |
- Demand Charge |
26,107 kW | $ 175,104 | $ 6.71 /kW |
- Electricity Fees |
- | $ 4,688 | - |
Natural Gas |
25,811 MMBtu | $ 176,635 | $ 6.84 /MMBtu |
LPG |
1,253 MMBtu | $ 8,618 | $ 6.88 /MMBtu |
Fuel Oil #2 |
4,826 MMBtu | $ 33,092 | $ 6.86 /MMBtu |
Fuel Oil #6 |
16,454 MMBtu | $ 69,280 | $ 4.21 /MMBtu |
TOTAL ENERGY |
165,721 MMBtu | $ 1,439,325 | $ 8.69 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
313,466 kWh 128,174 kWh |
$ 21,249 $ 10,711 |
2.19 % 1.10 % |
$ 0.085 /kWh |
- Demand Charge |
-2,093 kW 176 kW |
$ -14,186 $ 1,221 |
-8.10 % 0.70 % |
$ 6.71 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,250 MMBtu 0 MMBtu |
$ 6,156 $ 0 |
3.49 % 0.00 % |
$ 6.84 /MMBtu |
LPG |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 6.88 /MMBtu |
Fuel Oil #2 |
3,938 MMBtu 0 MMBtu |
$ 16,818 $ 0 |
50.82 % 0.00 % |
$ 6.86 /MMBtu |
Fuel Oil #6 |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 4.21 /MMBtu |
TOTAL ENERGY |
8,401 MMBtu 1,314 MMBtu |
$ 30,037 $ 11,932 |
2.09 % 0.83 % |
$ 8.69 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER | 3.4114 | P | $ 25,050 | $ 233,841 | 0.11 | ||||||||||||||||||||||||||||
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| 02 | view details |
IMPROVE SPACE COMFORT CONDITIONING | 4.4240 | P | $ 207,000 | $ 56,030 | 3.69 | ||||||||||||||||||||||||||||
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| 03 | view details |
CLEAR AND RENT EXISTING SPACE | 4.5210 | N | $ 162,400 | $ 83,099 | 1.95 | ||||||||||||||||||||||||||||
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| 04 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | P | $ 30,400 | $ 30,234 | 1.01 | ||||||||||||||||||||||||||||
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| 05 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 9,100 | $ 7,046 | 1.29 | ||||||||||||||||||||||||||||
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| 06 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 9,900 | $ 8,396 | 1.18 | ||||||||||||||||||||||||||||
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| 07 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 400 | $ 10,661 | 0.04 | ||||||||||||||||||||||||||||
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| 08 | view details |
INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) | 2.1223 | N | $ 26,700 | $ 8,213 | 3.25 | ||||||||||||||||||||||||||||
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| 09 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | I | $ 2,750 | $ 1,271 | 2.16 | ||||||||||||||||||||||||||||
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| 10 | view details |
PAY BILLS ON TIME TO AVOID LATE FEES | 4.8210 | I | $ 1,275 | $ 692 | 1.84 | ||||||||||||||||||||||||||||
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