Industrial Assessment Centers

Assessment #MA0514


Assessment Year 2002
SIC 2741
SIC Description Miscellaneous Publishing
NAICS
NAICS Description
Principal Product Commercial Printing
Sales $ 16,000,000
# of Employees 105
Plant Area (Sq.Ft.) 65,000
Annual Production 15,500,000 Pounds
Production Hrs. Annual 6,240
Location (State) NH
Yearly Energy Cost $ 464,103

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,812,074 kWh $ 204,302 $ 0.073 /kWh

- Demand Charge

15,344 kW $ 129,572 $ 8.44 /kW

- Electricity Fees

- $ 4,236 -

LPG

2,633 MMBtu $ 21,020 $ 7.98 /MMBtu

Fuel Oil #2

3,585 MMBtu $ 20,137 $ 5.62 /MMBtu

Other Energy

9,285 MMBtu $ 84,836 $ 9.14 /MMBtu

TOTAL ENERGY

44,327 MMBtu $ 464,103 $ 10.47 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

269,429 kWh
83,478 kWh
$ 16,763
$ 4,978
8.21 %
2.44 %
$ 0.073 /kWh

- Demand Charge

5,438 kW
0 kW
$ 44,400
$ 0
34.27 %
0.00 %
$ 8.44 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

LPG

802 MMBtu
0 MMBtu
$ 4,996
$ 0
23.77 %
0.00 %
$ 7.98 /MMBtu

Fuel Oil #2

1,094 MMBtu
1,094 MMBtu
$ 5,874
$ 5,874
29.17 %
29.17 %
$ 5.62 /MMBtu

Other Energy

-1,340 MMBtu
0 MMBtu
$ -10,077
$ 0
-11.88 %
0.00 %
$ 9.14 /MMBtu

TOTAL ENERGY

3,318 MMBtu
1,950 MMBtu
$ 61,956
$ 10,852
13.35 %
2.34 %
$ 10.47 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT 2.3415 N $ 200,000 $ 40,968 4.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

156,520 kWh $ 9,919 $ 0.073 /kWh

- Demand Charge

5,388 kW $ 43,645 $ 8.44 /kW

Other Energy

-1,409 MMBtu $ -10,596 $ 9.14 /MMBtu

TOTAL ENERGY

195 MMBtu $ 42,968 -

Personnel Changes

- $ -2,000 -

TOTAL PRODUCTON

- $ -2,000 -
02 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 5,000 $ 4,996 1.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

LPG

802 MMBtu $ 4,996 $ 7.98 /MMBtu

TOTAL ENERGY

802 MMBtu $ 4,996 -
03 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 I $ 0 $ 4,892 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

29,915 kWh $ 1,896 $ 0.073 /kWh

Fuel Oil #2

558 MMBtu $ 2,996 $ 5.62 /MMBtu

TOTAL ENERGY

865 MMBtu $ 4,892 -
04 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 I $ 0 $ 4,569 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

34,400 kWh $ 1,868 $ 0.073 /kWh

Fuel Oil #2

503 MMBtu $ 2,701 $ 5.62 /MMBtu

TOTAL ENERGY

856 MMBtu $ 4,569 -
05 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 0 $ 2,407 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,061 kWh $ 1,652 $ 0.073 /kWh

- Demand Charge

50 kW $ 755 $ 8.44 /kW

TOTAL ENERGY

267 MMBtu $ 2,407 -
06 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 500 $ 1,214 0.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,163 kWh $ 1,214 $ 0.073 /kWh

TOTAL ENERGY

196 MMBtu $ 1,214 -
07 view
details
ADD AIR SHIELDS TO TRUCKS TO INCREASE FUEL MILEAGE 2.8223 N $ 900 $ 519 1.73
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Energy

69 MMBtu $ 519 $ 9.14 /MMBtu

TOTAL ENERGY

69 MMBtu $ 519 -
08 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 262 $ 214 1.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,370 kWh $ 214 $ 0.073 /kWh

TOTAL ENERGY

35 MMBtu $ 214 -
09 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 I $ 281 $ 177 1.59
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #2

33 MMBtu $ 177 $ 5.62 /MMBtu

TOTAL ENERGY

33 MMBtu $ 177 -