Industrial Assessment Centers

Assessment #MA0509


Assessment Year 2002
SIC 3251
SIC Description Brick And Structural Clay Tile
NAICS
NAICS Description
Principal Product Face and Paving Brick
Sales $ 11,730,000
# of Employees 53
Plant Area (Sq.Ft.) 167,070
Annual Production 51,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) CT
Yearly Energy Cost $ 1,488,550

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,962,960 kWh $ 263,834 $ 0.053 /kWh

- Demand Charge

12,000 kW $ 93,046 $ 7.75 /kW

- Electricity Fees

- $ 6,217 -

Natural Gas

191,905 MMBtu $ 1,112,460 $ 5.80 /MMBtu

LPG

444 MMBtu $ 6,013 $ 13.54 /MMBtu

Other Energy

231 MMBtu $ 6,980 $ 30.22 /MMBtu

TOTAL ENERGY

243,450 MMBtu $ 1,488,550 $ 6.11 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

71,112 kWh
65,099 kWh
$ 4,190
$ 3,835
1.59 %
1.45 %
$ 0.053 /kWh

- Demand Charge

10 kW
0 kW
$ 36
$ 0
0.04 %
0.00 %
$ 7.75 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

7,245 MMBtu
3,804 MMBtu
$ 44,507
$ 23,186
4.00 %
2.08 %
$ 5.80 /MMBtu

LPG

266 MMBtu
266 MMBtu
$ 2,790
$ 2,790
46.40 %
46.40 %
$ 13.54 /MMBtu

Other Energy

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 30.22 /MMBtu

TOTAL ENERGY

8,240 MMBtu
4,737 MMBtu
$ 51,523
$ 29,811
3.46 %
2.00 %
$ 6.11 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RECOVER HEAT FROM OVEN EXHAUST / KILNS 2.2432 N $ 60,800 $ 21,321 2.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,441 MMBtu $ 21,321 $ 5.80 /MMBtu

TOTAL ENERGY

3,441 MMBtu $ 21,321 -
02 view
details
REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS 2.2523 I $ 45,905 $ 18,790 2.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,019 MMBtu $ 18,790 $ 5.80 /MMBtu

TOTAL ENERGY

3,019 MMBtu $ 18,790 -
03 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 I $ 0 $ 4,396 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

785 MMBtu $ 4,396 $ 5.80 /MMBtu

TOTAL ENERGY

785 MMBtu $ 4,396 -
04 view
details
MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION 2.6242 I $ 4,200 $ 3,396 1.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

57,645 kWh $ 3,396 $ 0.053 /kWh

TOTAL ENERGY

591 MMBtu $ 3,396 -
05 view
details
RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR 2.2531 I $ 1,200 $ 2,790 0.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

LPG

266 MMBtu $ 2,790 $ 13.54 /MMBtu

TOTAL ENERGY

266 MMBtu $ 2,790 -
06 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 1,600 $ 439 3.64
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,454 kWh $ 439 $ 0.053 /kWh

TOTAL ENERGY

76 MMBtu $ 439 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 608 $ 230 2.64
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,898 kWh $ 230 $ 0.053 /kWh

TOTAL ENERGY

40 MMBtu $ 230 -
08 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 4,560 $ 161 28.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,115 kWh $ 125 $ 0.053 /kWh

- Demand Charge

10 kW $ 36 $ 7.75 /kW

TOTAL ENERGY

22 MMBtu $ 161 -