Industrial Assessment Centers
Assessment #MA0476
| Assessment Year | 2000 |
|---|---|
| SIC | 2396 |
| SIC Description | Automotive And Apparel Trimmings |
| NAICS | |
| NAICS Description | |
| Principal Product | Printed textile products |
| Sales | $ 75,000,000 |
| # of Employees | 250 |
| Plant Area (Sq.Ft.) | 140,000 |
| Annual Production | 270,000 Thousand Feet |
| Production Hrs. Annual | 7,488 |
| Location (State) | MA |
| Yearly Energy Cost | $ 1,826,513 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
12,249,707 kWh | $ 873,377 | $ 0.071 /kWh |
- Demand Charge |
27,109 kW | $ 125,821 | $ 4.64 /kW |
- Electricity Fees |
- | $ 11,632 | - |
Natural Gas |
244,304 MMBtu | $ 571,559 | $ 2.34 /MMBtu |
Fuel Oil #6 |
69,651 MMBtu | $ 244,124 | $ 3.50 /MMBtu |
TOTAL ENERGY |
439,514 MMBtu | $ 1,826,513 | $ 4.16 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
541,619 kWh 514,655 kWh |
$ 38,410 $ 36,440 |
4.40 % 4.17 % |
$ 0.071 /kWh |
- Demand Charge |
0 kW 0 kW |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 4.64 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
41,830 MMBtu 1,640 MMBtu |
$ 146,320 $ 5,700 |
25.60 % 1.00 % |
$ 2.34 /MMBtu |
Fuel Oil #6 |
4,090 MMBtu 1,910 MMBtu |
$ 15,040 $ 7,020 |
6.16 % 2.88 % |
$ 3.50 /MMBtu |
TOTAL ENERGY |
51,471 MMBtu 8,825 MMBtu |
$ 199,770 $ 49,160 |
10.94 % 2.69 % |
$ 4.16 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
RECOVER HEAT FROM OVEN EXHAUST / KILNS | 2.2432 | N | $ 720,000 | $ 109,000 | 6.61 | ||||||||||||||||
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| 02 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 50,000 | $ 26,750 | 1.87 | ||||||||||||||||
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| 03 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | I | $ 24,000 | $ 17,100 | 1.40 | ||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,000 | $ 13,130 | 0.08 | ||||||||||||||||
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| 05 | view details |
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER | 2.2412 | N | $ 35,000 | $ 8,020 | 4.36 | ||||||||||||||||
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| 06 | view details |
RECOVER HEAT FROM OVEN EXHAUST / KILNS | 2.2432 | N | $ 40,000 | $ 6,840 | 5.85 | ||||||||||||||||
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| 07 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | I | $ 5,000 | $ 6,150 | 0.81 | ||||||||||||||||
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| 08 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 7,500 | $ 5,760 | 1.30 | ||||||||||||||||
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| 09 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | I | $ 0 | $ 3,790 | 0.00 | ||||||||||||||||
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| 10 | view details |
ISOLATE HOT OR COLD EQUIPMENT | 2.2522 | I | $ 0 | $ 2,280 | 0.00 | ||||||||||||||||
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| 11 | view details |
REPAIR AND ELIMINATE STEAM LEAKS | 2.2135 | I | $ 500 | $ 950 | 0.53 | ||||||||||||||||
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