Industrial Assessment Centers
Assessment #MA0416
| Assessment Year | 1998 |
|---|---|
| SIC | 3322 |
| SIC Description | Malleable Iron Foundries |
| NAICS | |
| NAICS Description | |
| Principal Product | Malleable Iron Castings |
| Sales | $ 13,000,000 |
| # of Employees | 96 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 175,000 Tons |
| Production Hrs. Annual | 2,000 |
| Location (State) | MA |
| Yearly Energy Cost | $ 768,904 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,241,208 kWh | $ 154,000 | $ 0.069 /kWh |
- Demand Charge |
11,896 kW | $ 112,751 | $ 9.48 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
9,767 MMBtu | $ 19,440 | $ 1.99 /MMBtu |
Coal |
55,642 MMBtu | $ 482,713 | $ 8.68 /MMBtu |
TOTAL ENERGY |
88,381 MMBtu | $ 768,904 | $ 8.70 /MMBtu |
Solid Waste (non-haz) |
5,600,000 lbs | $ 75,600 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
50,117 kWh 50,117 kWh |
$ 3,127 $ 3,127 |
2.03 % 2.03 % |
$ 0.069 /kWh |
- Demand Charge |
0 kW 0 kW |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 9.48 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
-9,000 MMBtu -9,000 MMBtu |
$ -54,900 $ -54,900 |
-282.41 % -282.41 % |
$ 1.99 /MMBtu |
Coal |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 8.68 /MMBtu |
TOTAL ENERGY |
-8,486 MMBtu -8,486 MMBtu |
$ -51,773 $ -51,773 |
-6.73 % -6.73 % |
$ 8.70 /MMBtu |
Solid Waste (non-haz) |
504,000 lbs 504,000 lbs |
$ 13,356 $ 13,356 |
17.67 % 17.67 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
ELIMINATE SHIFT | 4.4520 | I | $ 250,000 | $ 145,100 | 1.72 | ||||||||||||||||||||
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| 02 | view details |
USE SAND FOR OTHER PURPOSES (EG CONSTRUCTION FILL, COVER FOR MUNICIPAL LANDFILLS) | 3.5222 | I | $ 2,000 | $ 13,356 | 0.15 | ||||||||||||||||||||
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| 03 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | I | $ 1,000 | $ 2,884 | 0.35 | ||||||||||||||||||||
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| 04 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 472 | $ 243 | 1.94 | ||||||||||||||||||||
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