U.S. Department of Energy - Energy Efficiency and Renewable Energy

Industrial Technologies Program

Assessment Year	1997
SIC	2051
SIC Description	Bread, Cake, And Related Products
NAICS
NAICS Description
Principal Product	Bread and Rolls
Sales	$ 10,000,000
# of Employees	150
Plant Area (Sq.Ft.)	23,825
Annual Production	91,000 Pieces
Production Hrs. Annual	7,980
Location (State)	RI
Yearly Energy Cost	$ 211,708

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	1,164,420 kWh	$ 93,059	$ 0.080 /kWh
- Demand Charge	2,594 kW	$ 12,837	$ 4.95 /kW
- Electricity Fees	-	$ 0	-
Natural Gas	17,859 MMBtu	$ 105,812	$ 5.92 /MMBtu
TOTAL ENERGY	29,794 MMBtu	$ 211,708	$ 7.11 /MMBtu
Other Liquid (non-haz)	360 Gal	$ 4,800	$ 0 /Gal
Solid Waste (non-haz)	492,750 lbs	$ 6,300	$ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	10,551 kWh 0 kWh	$ 772 $ 0	0.83 % 0.00 %	$ 0.080 /kWh
- Demand Charge	3,233 kW 0 kW	$ 1,744 $ 0	13.59 % 0.00 %	$ 4.95 /kW
- Electricity Fees	-	$ 0 $ 0	0.00 % 0.00 %	-
Natural Gas	417 MMBtu 0 MMBtu	$ 1,530 $ 0	1.45 % 0.00 %	$ 5.92 /MMBtu
TOTAL ENERGY	525 MMBtu 0 MMBtu	$ 4,046 $ 0	1.91 % 0.00 %	$ 7.11 /MMBtu
Other Liquid (non-haz)	360 Gal 0 Gal	$ 4,800 $ 0	100.00 % 0.00 %	$ 0 /Gal
Solid Waste (non-haz)	492,750 lbs 492,750 lbs	$ 6,300 $ 6,300	100.00 % 100.00 %	$ 0 /lbs

Recommendations

AR #		Description	ARC Code	Status	Cost	Savings	Payback (Years)
01	view details	SELL / OFFER BY-PRODUCT AS ANIMAL FEED	3.5317	I	$ 0	$ 6,300	0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price Solid Waste (non-haz) 492,750 lbs $ 6,300 $ 0 /lbs TOTAL WASTE - $ 6,300 -
02	view details	USE MAGNETIC TECHNOLOGY TO TREAT WATER	3.4145	N	$ 7,335	$ 4,800	1.53
Energy Sources Yearly Reduction Yearly Savings Unit Price Other Liquid (non-haz) 360 Gal $ 4,800 $ 0 /Gal TOTAL WASTE - $ 4,800 -
03	view details	OPTIMIZE PLANT POWER FACTOR	2.3212	N	$ 1,890	$ 1,744	1.08
Energy Sources Yearly Reduction Yearly Savings Unit Price - Demand Charge 3,233 kW $ 1,744 $ 4.95 /kW TOTAL ENERGY 0 MMBtu $ 1,744 -
04	view details	USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR	2.2411	N	$ 4,709	$ 1,530	3.08
Energy Sources Yearly Reduction Yearly Savings Unit Price Natural Gas 417 MMBtu $ 1,530 $ 5.92 /MMBtu TOTAL ENERGY 417 MMBtu $ 1,530 -
05	view details	INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS	2.4221	N	$ 572	$ 772	0.74
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 10,551 kWh $ 772 $ 0.080 /kWh TOTAL ENERGY 108 MMBtu $ 772 -

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Content Last Updated: 04/26/2012

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