Industrial Assessment Centers

Assessment #MA0319


Assessment Year 1994
SIC 3643
SIC Description Current-carrying Wiring Devices
NAICS
NAICS Description
Principal Product Retractable Cords
Sales $ 20,000,000
# of Employees 150
Plant Area (Sq.Ft.) 63,000
Annual Production 4,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) VT
Yearly Energy Cost $ 243,842

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,680,832 kWh $ 211,266 $ 0.079 /kWh

- Electricity Fees

- $ 0 -

Fuel Oil #2

6,694 MMBtu $ 32,576 $ 4.87 /MMBtu

TOTAL ENERGY

34,173 MMBtu $ 243,842 $ 7.14 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

334,994 kWh
0 kWh
$ 31,760
$ 5,357
15.03 %
2.54 %
$ 0.079 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Fuel Oil #2

-1,081 MMBtu
0 MMBtu
$ -5,266
$ 0
-16.17 %
0.00 %
$ 4.87 /MMBtu

TOTAL ENERGY

2,352 MMBtu
0 MMBtu
$ 26,494
$ 5,357
10.87 %
2.20 %
$ 7.14 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 N $ 10,240 $ 11,463 0.89
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

208,089 kWh $ 16,401 $ 0.079 /kWh

Fuel Oil #2

-1,014 MMBtu $ -4,938 $ 4.87 /MMBtu

TOTAL ENERGY

1,119 MMBtu $ 11,463 -
02 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 I $ 12,000 $ 5,357 2.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

0 kWh $ 5,357 $ 0.079 /kWh

TOTAL ENERGY

0 MMBtu $ 5,357 -
03 view
details
RECOVER HEAT FROM OVEN EXHAUST / KILNS 2.2432 N $ 10,920 $ 4,412 2.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

55,979 kWh $ 4,412 $ 0.079 /kWh

TOTAL ENERGY

574 MMBtu $ 4,412 -
04 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 555 $ 2,218 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,136 kWh $ 2,218 $ 0.079 /kWh

TOTAL ENERGY

288 MMBtu $ 2,218 -
05 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 N $ 3,119 $ 919 3.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,826 kWh $ 1,247 $ 0.079 /kWh

Fuel Oil #2

-67 MMBtu $ -328 $ 4.87 /MMBtu

TOTAL ENERGY

95 MMBtu $ 919 -
06 view
details
UTILIZE A LESS EXPENSIVE COOLING METHOD 2.2628 N $ 2,197 $ 2,125 1.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,964 kWh $ 2,125 $ 0.079 /kWh

TOTAL ENERGY

276 MMBtu $ 2,125 -