Industrial Assessment Centers

Assessment #MA0225


Assessment Year 1991
SIC 3315
SIC Description Steel Wire And Related Products
NAICS
NAICS Description
Principal Product NAIL,METAL FASTENERS,ETC
Sales $ 7,000,000
# of Employees 75
Plant Area (Sq.Ft.) 0
Annual Production 2,500,000 Pounds
Production Hrs. Annual 6,000
Location (State) NH
Yearly Energy Cost $ 204,525

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,397,128 kWh $ 124,996 $ 0.089 /kWh

- Electricity Fees

- $ 0 -

Fuel Oil #6

22,750 MMBtu $ 79,529 $ 3.50 /MMBtu

TOTAL ENERGY

37,071 MMBtu $ 204,525 $ 5.52 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

25,205 kWh
21,395 kWh
$ 2,259
$ 1,918
1.81 %
1.53 %
$ 0.089 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Fuel Oil #6

5,318 MMBtu
545 MMBtu
$ 18,614
$ 1,908
23.41 %
2.40 %
$ 3.50 /MMBtu

TOTAL ENERGY

5,576 MMBtu
764 MMBtu
$ 20,873
$ 3,826
10.21 %
1.87 %
$ 5.52 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) 2.1223 N $ 43,800 $ 8,474 5.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #6

2,421 MMBtu $ 8,474 $ 3.50 /MMBtu

TOTAL ENERGY

2,421 MMBtu $ 8,474 -
02 view
details
USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE 2.7226 N $ 11,200 $ 5,481 2.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #6

1,566 MMBtu $ 5,481 $ 3.50 /MMBtu

TOTAL ENERGY

1,566 MMBtu $ 5,481 -
03 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 2,625 $ 1,764 1.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #6

504 MMBtu $ 1,764 $ 3.50 /MMBtu

TOTAL ENERGY

504 MMBtu $ 1,764 -
04 view
details
INSTALL SET-BACK TIMERS 2.6232 I $ 660 $ 1,367 0.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,240 kWh $ 1,367 $ 0.089 /kWh

TOTAL ENERGY

156 MMBtu $ 1,367 -
05 view
details
REPAIR OR REPLACE STEAM TRAPS 2.2113 I $ 970 $ 970 1.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #6

545 MMBtu $ 1,908 $ 3.50 /MMBtu

TOTAL ENERGY

545 MMBtu $ 1,908 -

Administrative Changes

- $ -938 -

TOTAL PRODUCTON

- $ -938 -
06 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 689 $ 987 0.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #6

282 MMBtu $ 987 $ 3.50 /MMBtu

TOTAL ENERGY

282 MMBtu $ 987 -
07 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 551 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,155 kWh $ 551 $ 0.089 /kWh

TOTAL ENERGY

63 MMBtu $ 551 -
08 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 550 $ 341 1.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,810 kWh $ 341 $ 0.089 /kWh

TOTAL ENERGY

39 MMBtu $ 341 -