Industrial Assessment Centers

Assessment #MA0224


Assessment Year 1991
SIC 2299
SIC Description Textile Goods, Nec
NAICS
NAICS Description
Principal Product NON-WOVEN FABRICS
Sales $ 40,000,000
# of Employees 200
Plant Area (Sq.Ft.) 0
Annual Production 27,900 Thousand Feet
Production Hrs. Annual 7,488
Location (State) NH
Yearly Energy Cost $ 834,110

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

7,590,856 kWh $ 563,915 $ 0.074 /kWh

- Electricity Fees

- $ 0 -

LPG

25,003 MMBtu $ 131,238 $ 5.25 /MMBtu

Fuel Oil #6

43,398 MMBtu $ 138,957 $ 3.20 /MMBtu

TOTAL ENERGY

146,207 MMBtu $ 834,110 $ 5.70 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

2,093,201 kWh
108,734 kWh
$ 155,485
$ 8,079
27.57 %
1.43 %
$ 0.074 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

LPG

-103 MMBtu
0 MMBtu
$ -541
$ 0
-0.41 %
0.00 %
$ 5.25 /MMBtu

Fuel Oil #6

8,592 MMBtu
8,592 MMBtu
$ 27,494
$ 27,494
19.79 %
19.79 %
$ 3.20 /MMBtu

TOTAL ENERGY

29,946 MMBtu
9,707 MMBtu
$ 182,438
$ 35,573
21.87 %
4.26 %
$ 5.70 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 N $ 0 $ 46,881 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

758,206 kWh $ 56,316 $ 0.074 /kWh

LPG

-1,797 MMBtu $ -9,435 $ 5.25 /MMBtu

TOTAL ENERGY

5,975 MMBtu $ 46,881 -
02 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 N $ 0 $ 71,552 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,189,039 kWh $ 88,325 $ 0.074 /kWh

LPG

-3,195 MMBtu $ -16,773 $ 5.25 /MMBtu

TOTAL ENERGY

8,993 MMBtu $ 71,552 -
03 view
details
USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS 2.2444 N $ 19,927 $ 25,667 0.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

LPG

4,889 MMBtu $ 25,667 $ 5.25 /MMBtu

TOTAL ENERGY

4,889 MMBtu $ 25,667 -
04 view
details
REPAIR OR REPLACE STEAM TRAPS 2.2113 I $ 35,000 $ 21,213 1.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #6

7,529 MMBtu $ 24,093 $ 3.20 /MMBtu

TOTAL ENERGY

7,529 MMBtu $ 24,093 -

Administrative Changes

- $ -2,880 -

TOTAL PRODUCTON

- $ -2,880 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 16,200 $ 8,079 2.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

108,734 kWh $ 8,079 $ 0.074 /kWh

TOTAL ENERGY

1,115 MMBtu $ 8,079 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 1,500 $ 2,765 0.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

37,222 kWh $ 2,765 $ 0.074 /kWh

TOTAL ENERGY

382 MMBtu $ 2,765 -
07 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 2,250 $ 1,859 1.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #6

581 MMBtu $ 1,859 $ 3.20 /MMBtu

TOTAL ENERGY

581 MMBtu $ 1,859 -
08 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 I $ 1,060 $ 1,542 0.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #6

482 MMBtu $ 1,542 $ 3.20 /MMBtu

TOTAL ENERGY

482 MMBtu $ 1,542 -