Industrial Assessment Centers

Assessment #LM0114


Assessment Year 2006
SIC 2499
SIC Description Wood Products, Nec
NAICS 321999
NAICS Description All Other Miscellaneous Wood Product Manufacturing
Principal Product wood panel and molding
Sales $ 63,000,000
# of Employees 182
Plant Area (Sq.Ft.) 193,000
Annual Production 16,500,000 Thousand Feet
Production Hrs. Annual 4,267
Location (State) CA
Yearly Energy Cost $ 358,231

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,259,773 kWh $ 171,421 $ 0.076 /kWh

- Demand Charge

10,167 kW $ 155,884 $ 15.33 /kW

- Electricity Fees

- $ 30,926 -

TOTAL ENERGY

23,163 MMBtu $ 358,231 $ 15.47 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

156,493 kWh
65,814 kWh
$ 12,853
$ 5,421
7.50 %
3.16 %
$ 0.076 /kWh

- Demand Charge

466 kW
185 kW
$ 6,629
$ 2,605
4.25 %
1.67 %
$ 15.33 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

1,603 MMBtu
674 MMBtu
$ 19,482
$ 8,026
5.44 %
2.24 %
$ 15.47 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 I $ 0 $ 2,544 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

20,979 kWh $ 1,704 $ 0.076 /kWh

- Demand Charge

59 kW $ 840 $ 15.33 /kW

TOTAL ENERGY

215 MMBtu $ 2,544 -
02 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 9,409 $ 11,286 0.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

88,624 kWh $ 7,262 $ 0.076 /kWh

- Demand Charge

281 kW $ 4,024 $ 15.33 /kW

TOTAL ENERGY

908 MMBtu $ 11,286 -
03 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 811 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,640 kWh $ 539 $ 0.076 /kWh

- Demand Charge

19 kW $ 272 $ 15.33 /kW

TOTAL ENERGY

68 MMBtu $ 811 -
04 view
details
TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY 4.4310 N $ 14,400 $ 175,670 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,055 kWh $ 170 $ 0.076 /kWh

TOTAL ENERGY

21 MMBtu $ 170 -

Personnel Changes

- $ 175,500 -

TOTAL PRODUCTON

- $ 175,500 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 200 $ 4,671 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

38,195 kWh $ 3,178 $ 0.076 /kWh

- Demand Charge

107 kW $ 1,493 $ 15.33 /kW

TOTAL ENERGY

391 MMBtu $ 4,671 -