Industrial Assessment Centers

Assessment #LM0111


Assessment Year 2006
SIC 2952
SIC Description Asphalt Felts And Coatings
NAICS 324122
NAICS Description Asphalt Shingle and Coating Materials Manufacturing
Principal Product asphalt shingles
Sales $ 46,000,000
# of Employees 100
Plant Area (Sq.Ft.) 167,000
Annual Production 200,000 Thousand Feet
Production Hrs. Annual 8,520
Location (State) CA
Yearly Energy Cost $ 1,551,445

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,567,782 kWh $ 343,880 $ 0.062 /kWh

- Demand Charge

10,781 kW $ 201,629 $ 18.70 /kW

- Electricity Fees

- $ 61,793 -

Natural Gas

128,830 MMBtu $ 944,143 $ 7.33 /MMBtu

TOTAL ENERGY

185,900 MMBtu $ 1,551,445 $ 8.35 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

122,552 kWh
82,086 kWh
$ 10,292
$ 5,714
2.99 %
1.66 %
$ 0.062 /kWh

- Demand Charge

61 kW
13 kW
$ 902
$ 231
0.45 %
0.11 %
$ 18.70 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

357 MMBtu
237 MMBtu
$ 3,127
$ 2,109
0.33 %
0.22 %
$ 7.33 /MMBtu

TOTAL ENERGY

1,830 MMBtu
1,078 MMBtu
$ 18,684
$ 8,054
1.20 %
0.52 %
$ 8.35 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE OPTIMUM TEMPERATURE 2.2211 N $ 0 $ 1,018 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

120 MMBtu $ 1,018 $ 7.33 /MMBtu

TOTAL ENERGY

120 MMBtu $ 1,018 -
02 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 3,000 $ 2,109 1.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

237 MMBtu $ 2,109 $ 7.33 /MMBtu

TOTAL ENERGY

237 MMBtu $ 2,109 -
03 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 5,000 $ 879 5.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,316 kWh $ 648 $ 0.062 /kWh

- Demand Charge

13 kW $ 231 $ 18.70 /kW

TOTAL ENERGY

95 MMBtu $ 879 -
04 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 522 $ 5,249 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

40,466 kWh $ 4,578 $ 0.062 /kWh

- Demand Charge

48 kW $ 671 $ 18.70 /kW

TOTAL ENERGY

415 MMBtu $ 5,249 -
05 view
details
ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL 4.3220 N $ 7,000 $ 235,359 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

LPG

217 MMBtu $ 4,363 $ 0.00 /MMBtu

TOTAL ENERGY

217 MMBtu $ 4,363 -

Personnel Changes

- $ 142,776 -

Administrative Changes

- $ 88,220 -

TOTAL PRODUCTON

- $ 230,996 -
06 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 I $ 0 $ 650,132 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

72,770 kWh $ 5,066 $ 0.062 /kWh

TOTAL ENERGY

746 MMBtu $ 5,066 -

Administrative Changes

- $ 645,066 -

TOTAL PRODUCTON

- $ 645,066 -