Industrial Assessment Centers
Assessment #LM0074
| Assessment Year | 2004 |
|---|---|
| SIC | 3398 |
| SIC Description | Metal Heat Treating |
| NAICS | 332811 |
| NAICS Description | Metal Heat Treating |
| Principal Product | Heat Treating |
| Sales | $ 1,650,000 |
| # of Employees | 35 |
| Plant Area (Sq.Ft.) | 16,200 |
| Annual Production | 2,000,000 Pounds |
| Production Hrs. Annual | 6,240 |
| Location (State) | CA |
| Yearly Energy Cost | $ 234,776 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
761,218 kWh | $ 93,824 | $ 0.123 /kWh |
- Demand Charge |
2,088 kW | $ 16,744 | $ 8.02 /kW |
- Electricity Fees |
- | $ -3,446 | - |
Natural Gas |
19,030 MMBtu | $ 127,654 | $ 6.71 /MMBtu |
TOTAL ENERGY |
26,832 MMBtu | $ 234,776 | $ 8.75 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
46,024 kWh 27,931 kWh |
$ 6,524 $ 3,959 |
6.95 % 4.22 % |
$ 0.123 /kWh |
- Demand Charge |
90 kW 54 kW |
$ 256 $ 153 |
1.53 % 0.91 % |
$ 8.02 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,397 MMBtu 1,397 MMBtu |
$ 8,500 $ 8,500 |
6.66 % 6.66 % |
$ 6.71 /MMBtu |
TOTAL ENERGY |
1,869 MMBtu 1,683 MMBtu |
$ 15,280 $ 12,612 |
6.51 % 5.37 % |
$ 8.75 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 231 | $ 3,094 | 0.07 | ||||||||||||||||||||
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| 02 | view details |
REDUCE COMBUSTION AIR FLOW TO OPTIMUM | 2.1113 | I | $ 1,000 | $ 1,288 | 0.78 | ||||||||||||||||||||
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| 03 | view details |
PAY BILLS ON TIME TO AVOID LATE FEES | 4.8210 | I | $ 0 | $ 392 | 0.00 | ||||||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 125 | $ 2,673 | 0.05 | ||||||||||||||||||||
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| 05 | view details |
REPAIR LEAKS IN LINES AND VALVES | 2.2133 | I | $ 4,000 | $ 3,618 | 1.11 | ||||||||||||||||||||
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| 06 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 1,740 | $ 1,439 | 1.21 | ||||||||||||||||||||
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| 07 | view details |
INSTALL SKYLIGHTS | 2.7145 | N | $ 300 | $ 2,237 | 0.13 | ||||||||||||||||||||
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| 08 | view details |
TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY | 4.4310 | I | $ 6,600 | $ 21,938 | 0.30 | ||||||||||||||||||||
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| 09 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 0 | $ 431 | 0.00 | ||||||||||||||||||||
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| 10 | view details |
MODIFY WORKLOAD | 4.4260 | I | $ 19,000 | $ 41,860 | 0.45 | ||||||||||||||||||||
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