Industrial Assessment Centers

Assessment #LM0038


Assessment Year 2002
SIC 2519
SIC Description Household Furniture, Nec
NAICS
NAICS Description
Principal Product television plastic cabinets
Sales $ 11,000,000
# of Employees 100
Plant Area (Sq.Ft.) 84,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 1,952
Location (State) CA
Yearly Energy Cost $ 168,546

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

894,660 kWh $ 89,230 $ 0.100 /kWh

- Demand Charge

3,564 kW $ 29,770 $ 8.35 /kW

- Electricity Fees

- $ 5,618 -

Natural Gas

6,884 MMBtu $ 43,928 $ 6.38 /MMBtu

TOTAL ENERGY

16,054 MMBtu $ 168,546 $ 10.50 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

126,657 kWh
126,657 kWh
$ 15,917
$ 15,917
17.84 %
17.84 %
$ 0.100 /kWh

- Demand Charge

737 kW
737 kW
$ 4,553
$ 4,553
15.29 %
15.29 %
$ 8.35 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 6.38 /MMBtu

TOTAL ENERGY

1,299 MMBtu
1,299 MMBtu
$ 20,470
$ 20,470
12.15 %
12.15 %
$ 10.50 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 250 $ 337 0.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,802 kWh $ 853 $ 0.100 /kWh

- Demand Charge

42 kW $ 264 $ 8.35 /kW

TOTAL ENERGY

70 MMBtu $ 1,117 -

Personnel Changes

- $ -780 -

TOTAL PRODUCTON

- $ -780 -
02 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 200 $ 1,001 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,106 kWh $ 766 $ 0.100 /kWh

- Demand Charge

37 kW $ 235 $ 8.35 /kW

TOTAL ENERGY

63 MMBtu $ 1,001 -
03 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 I $ 1,100 $ 13,662 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

83,468 kWh $ 10,442 $ 0.100 /kWh

- Demand Charge

509 kW $ 3,220 $ 8.35 /kW

TOTAL ENERGY

856 MMBtu $ 13,662 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 90 $ 2,190 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,523 kWh $ 1,821 $ 0.100 /kWh

- Demand Charge

59 kW $ 369 $ 8.35 /kW

TOTAL ENERGY

149 MMBtu $ 2,190 -
05 view
details
ADD AREA LIGHTING SWITCHES 2.7131 I $ 800 $ 898 0.89
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,481 kWh $ 687 $ 0.100 /kWh

- Demand Charge

34 kW $ 211 $ 8.35 /kW

TOTAL ENERGY

56 MMBtu $ 898 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 60 $ 1,602 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,277 kWh $ 1,348 $ 0.100 /kWh

- Demand Charge

56 kW $ 254 $ 8.35 /kW

TOTAL ENERGY

105 MMBtu $ 1,602 -
07 view
details
ELIMINATE/REDUCE REDUNDANT INSPECTIONS 4.4250 N $ 20,250 $ 39,000 0.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 39,000 -

TOTAL PRODUCTON

- $ 39,000 -
08 view
details
ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL 4.3220 N $ 1,000 $ 22,500 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 22,500 -

TOTAL PRODUCTON

- $ 22,500 -