Industrial Assessment Centers

Assessment #LL0348


Assessment Year 2011
SIC 3491
SIC Description Industrial Valves
NAICS 332911
NAICS Description Industrial Valve Manufacturing
Principal Product valves
Sales $ 170,000,000
# of Employees 500
Plant Area (Sq.Ft.) 358,000
Annual Production 15,000 Pieces
Production Hrs. Annual 4,160
Location (State) LA
Yearly Energy Cost $ 1,074,384

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

19,152,000 kWh $ 1,025,232 $ 0.054 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

4,227 MMBtu $ 49,152 $ 11.63 /MMBtu

TOTAL ENERGY

200,537 MMBtu $ 1,074,384 $ 5.36 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

450,336 kWh
432,864 kWh
$ 24,106
$ 23,171
2.35 %
2.26 %
$ 0.054 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

13 MMBtu
13 MMBtu
$ 145
$ 145
0.30 %
0.30 %
$ 11.63 /MMBtu

TOTAL ENERGY

4,629 MMBtu
4,450 MMBtu
$ 24,251
$ 23,316
2.26 %
2.17 %
$ 5.36 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.611 I $ 10,348 $ 102,711 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 102,711 -

TOTAL PRODUCTON

- $ 102,711 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 12,200 $ 17,376 0.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

324,606 kWh $ 17,376 $ 0.054 /kWh

TOTAL ENERGY

3,327 MMBtu $ 17,376 -
03 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 5,670 $ 4,789 1.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

89,463 kWh $ 4,789 $ 0.054 /kWh

TOTAL ENERGY

917 MMBtu $ 4,789 -
04 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 1,838 $ 935 1.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,472 kWh $ 935 $ 0.054 /kWh

TOTAL ENERGY

179 MMBtu $ 935 -
05 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 4,020 $ 605 6.64
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,311 kWh $ 605 $ 0.054 /kWh

TOTAL ENERGY

116 MMBtu $ 605 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 3,220 $ 366 8.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,839 kWh $ 366 $ 0.054 /kWh

TOTAL ENERGY

70 MMBtu $ 366 -
07 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 356 $ 145 2.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

13 MMBtu $ 145 $ 11.63 /MMBtu

TOTAL ENERGY

13 MMBtu $ 145 -
08 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 56 $ 35 1.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

645 kWh $ 35 $ 0.054 /kWh

TOTAL ENERGY

7 MMBtu $ 35 -