Industrial Assessment Centers

Assessment #LL0345


Assessment Year 2011
SIC 3533
SIC Description Oil And Gas Field Machinery
NAICS 333132
NAICS Description Oil and Gas Field Machinery and Equipment Manufacturing
Principal Product Oil tools
Sales $ 70,000,000
# of Employees 500
Plant Area (Sq.Ft.) 80,000
Annual Production 7,200,000 Pieces
Production Hrs. Annual 2,600
Location (State) LA
Yearly Energy Cost $ 260,491

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,572,315 kWh $ 253,446 $ 0.099 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

893 MMBtu $ 7,045 $ 7.89 /MMBtu

TOTAL ENERGY

27,259 MMBtu $ 260,491 $ 9.56 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

2,081,636 kWh
1,754,066 kWh
$ 205,104
$ 172,828
80.93 %
68.19 %
$ 0.099 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 7.89 /MMBtu

TOTAL ENERGY

21,337 MMBtu
17,979 MMBtu
$ 205,104
$ 172,828
78.74 %
66.35 %
$ 9.56 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 126,720 $ 172,828 0.73
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,754,066 kWh $ 172,828 $ 0.099 /kWh

TOTAL ENERGY

17,979 MMBtu $ 172,828 -
02 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.611 I $ 4,660 $ 44,703 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 44,703 -

TOTAL PRODUCTON

- $ 44,703 -
03 view
details
USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE 2.7133 N $ 1,530 $ 14,141 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

143,520 kWh $ 14,141 $ 0.099 /kWh

TOTAL ENERGY

1,471 MMBtu $ 14,141 -
04 view
details
USE PHOTOCELL CONTROLS 2.7134 N $ 330 $ 6,770 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

68,707 kWh $ 6,770 $ 0.099 /kWh

TOTAL ENERGY

704 MMBtu $ 6,770 -
05 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.611 N $ 840 $ 3,985 0.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

25,220 kWh $ 2,485 $ 0.099 /kWh

TOTAL ENERGY

259 MMBtu $ 2,485 -

One-time Revenue or Avoided Cost

- $ 1,500 -

TOTAL PRODUCTON

- $ 1,500 -
06 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 4,260 $ 3,331 1.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

33,808 kWh $ 3,331 $ 0.099 /kWh

TOTAL ENERGY

347 MMBtu $ 3,331 -
07 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 1,330 $ 2,394 0.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,615 kWh $ 1,243 $ 0.099 /kWh

TOTAL ENERGY

129 MMBtu $ 1,243 -

Administrative Changes

- $ 1,151 -

TOTAL PRODUCTON

- $ 1,151 -
08 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 1,210 $ 2,296 0.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,299 kWh $ 2,296 $ 0.099 /kWh

TOTAL ENERGY

239 MMBtu $ 2,296 -
09 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 15 $ 1,578 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,015 kWh $ 1,578 $ 0.099 /kWh

TOTAL ENERGY

164 MMBtu $ 1,578 -
10 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 123 $ 432 0.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,386 kWh $ 432 $ 0.099 /kWh

TOTAL ENERGY

45 MMBtu $ 432 -