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U.S. Department of Energy Energy Efficiency and Renewable Energy
IAC Field Managers

Industrial Assessment Centers

Assessment #LL0342


Assessment Year 2011
SIC 3533
SIC Description Oil And Gas Field Machinery
NAICS 333132
NAICS Description Oil and Gas Field Machinery and Equipment Manufacturing
Principal Product Oil and gas field equipment
Sales $ 24,000,000
# of Employees 90
Plant Area (Sq.Ft.) 44,000
Annual Production 400,000 Pieces
Production Hrs. Annual 6,552
Location (State) LA
Yearly Energy Cost $ 116,615

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 1,309,960 kWh $ 110,990 $ 0.085 /kWh

- Electricity Fees

 - $ 4,081 -

Natural Gas

 133 MMBtu $ 1,544 $ 11.61 /MMBtu

TOTAL ENERGY

 13,560 MMBtu $ 116,615 $ 8.60 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

 662,646 kWh
538,567 kWh		 $ 56,186
$ 45,665		 50.62 %
41.14 %		 $ 0.085 /kWh

- Electricity Fees

 - $ 2,067
$ 1,680		 50.65 %
41.17 %		 -

Natural Gas

 0 MMBtu
0 MMBtu		 $ 0
$ 0		 0.00 %
0.00 %		 $ 11.61 /MMBtu

TOTAL ENERGY

 6,792 MMBtu
5,520 MMBtu		 $ 58,253
$ 47,345		 49.95 %
40.60 %		 $ 8.60 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details		 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 5,360 $ 45,311 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 515,442 kWh $ 43,704 $ 0.085 /kWh

- Electricity Fees

 - $ 1,607 -

TOTAL ENERGY

 5,283 MMBtu $ 45,311 -
02 view
details		 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.611 N $ 1,260 $ 9,497 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 90,971 kWh $ 7,713 $ 0.085 /kWh

- Electricity Fees

 - $ 284 -

TOTAL ENERGY

 932 MMBtu $ 7,997 -

One-time Revenue or Avoided Cost

 - $ 1,500 -

TOTAL PRODUCTON

 - $ 1,500 -
03 view
details		 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 490 $ 1,650 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 18,762 kWh $ 1,591 $ 0.085 /kWh

- Electricity Fees

 - $ 59 -

TOTAL ENERGY

 192 MMBtu $ 1,650 -
04 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 6,685 $ 1,560 4.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 17,746 kWh $ 1,505 $ 0.085 /kWh

- Electricity Fees

 - $ 55 -

TOTAL ENERGY

 182 MMBtu $ 1,560 -
05 view
details		 USE PHOTOCELL CONTROLS 2.7134 I $ 120 $ 186 0.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 2,112 kWh $ 179 $ 0.085 /kWh

- Electricity Fees

 - $ 7 -

TOTAL ENERGY

 22 MMBtu $ 186 -
06 view
details		 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 I $ 167 $ 153 1.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 1,747 kWh $ 148 $ 0.085 /kWh

- Electricity Fees

 - $ 5 -

TOTAL ENERGY

 18 MMBtu $ 153 -
07 view
details		 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 N $ 990 $ 1,351 0.73
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 15,362 kWh $ 1,303 $ 0.085 /kWh

- Electricity Fees

 - $ 48 -

TOTAL ENERGY

 157 MMBtu $ 1,351 -
08 view
details		 INSTALL OCCUPANCY SENSORS 2.7135 I $ 210 $ 45 4.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 504 kWh $ 43 $ 0.085 /kWh

- Electricity Fees

 - $ 2 -

TOTAL ENERGY

 5 MMBtu $ 45 -