Industrial Assessment Centers

Assessment #LL0340


Assessment Year 2010
SIC 3498
SIC Description Fabricated Pipe And Fittings
NAICS 332996
NAICS Description Fabricated Pipe and Pipe Fitting Manufacturing
Principal Product Concrete Pipe
Sales $ 7,000,000
# of Employees 50
Plant Area (Sq.Ft.) 70,000
Annual Production 350 Thousand Feet
Production Hrs. Annual 5,000
Location (State) LA
Yearly Energy Cost $ 164,840

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,851,358 kWh $ 119,330 $ 0.064 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

5,528 MMBtu $ 45,510 $ 8.23 /MMBtu

TOTAL ENERGY

24,505 MMBtu $ 164,840 $ 6.73 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

472,309 kWh
240,942 kWh
$ 31,010
$ 16,160
25.99 %
13.54 %
$ 0.064 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 8.23 /MMBtu

TOTAL ENERGY

4,841 MMBtu
2,470 MMBtu
$ 31,010
$ 16,160
18.81 %
9.80 %
$ 6.73 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.611 I $ 1,457 $ 13,551 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 13,551 -

TOTAL PRODUCTON

- $ 13,551 -
02 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 N $ 450 $ 13,537 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

210,000 kWh $ 13,537 $ 0.064 /kWh

TOTAL ENERGY

2,153 MMBtu $ 13,537 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,600 $ 6,760 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

104,878 kWh $ 6,760 $ 0.064 /kWh

TOTAL ENERGY

1,075 MMBtu $ 6,760 -
04 view
details
USE PHOTOCELL CONTROLS 2.7134 I $ 210 $ 4,851 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

75,256 kWh $ 4,851 $ 0.064 /kWh

TOTAL ENERGY

771 MMBtu $ 4,851 -
05 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.611 I $ 420 $ 4,310 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

33,821 kWh $ 2,810 $ 0.064 /kWh

TOTAL ENERGY

347 MMBtu $ 2,810 -

One-time Revenue or Avoided Cost

- $ 1,500 -

TOTAL PRODUCTON

- $ 1,500 -
06 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 8 $ 1,383 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,459 kWh $ 1,383 $ 0.064 /kWh

TOTAL ENERGY

220 MMBtu $ 1,383 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,080 $ 895 1.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,877 kWh $ 895 $ 0.064 /kWh

TOTAL ENERGY

142 MMBtu $ 895 -
08 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 315 $ 466 0.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,996 kWh $ 193 $ 0.064 /kWh

TOTAL ENERGY

41 MMBtu $ 193 -

Personnel Changes

- $ 164 -

One-time Revenue or Avoided Cost

- $ 110 -

TOTAL PRODUCTON

- $ 273 -
09 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 425 $ 356 1.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,528 kWh $ 356 $ 0.064 /kWh

TOTAL ENERGY

57 MMBtu $ 356 -
10 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 312 $ 225 1.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,494 kWh $ 225 $ 0.064 /kWh

TOTAL ENERGY

36 MMBtu $ 225 -