Industrial Assessment Centers

Assessment #LL0339


Assessment Year 2010
SIC 2421
SIC Description Sawmills And Planing Mills, General
NAICS 321912
NAICS Description Cut Stock, Resawing Lumber, and Planing
Principal Product Wood products
Sales $ 40,000,000
# of Employees 105
Plant Area (Sq.Ft.) 450,000
Annual Production 93,000,000 Pieces
Production Hrs. Annual 8,736
Location (State) AR
Yearly Energy Cost $ 9,538,085

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

71,646,400 kWh $ 4,519,176 $ 0.063 /kWh

- Electricity Fees

- $ 162,269 -

Natural Gas

701,760 MMBtu $ 4,856,640 $ 6.92 /MMBtu

TOTAL ENERGY

1,436,143 MMBtu $ 9,538,085 $ 6.64 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

2,584,991 kWh
2,339,807 kWh
$ 163,062
$ 147,595
3.61 %
3.27 %
$ 0.063 /kWh

- Electricity Fees

- $ 5,855
$ 5,300
3.61 %
3.27 %
-

Natural Gas

68,978 MMBtu
64,389 MMBtu
$ 507,563
$ 475,803
10.45 %
9.80 %
$ 6.92 /MMBtu

TOTAL ENERGY

95,474 MMBtu
88,372 MMBtu
$ 676,480
$ 628,698
7.09 %
6.59 %
$ 6.64 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPAIR AND ELIMINATE STEAM LEAKS 2.2135 I $ 2,920 $ 271,505 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

39,229 MMBtu $ 271,505 $ 6.92 /MMBtu

TOTAL ENERGY

39,229 MMBtu $ 271,505 -
02 view
details
INCREASE AMOUNT OF CONDENSATE RETURNED 2.2121 I $ 966,460 $ 204,298 4.73
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

25,160 MMBtu $ 204,298 $ 6.92 /MMBtu

TOTAL ENERGY

25,160 MMBtu $ 204,298 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 42,400 $ 152,895 0.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,339,807 kWh $ 147,595 $ 0.063 /kWh

- Electricity Fees

- $ 5,300 -

TOTAL ENERGY

23,983 MMBtu $ 152,895 -
04 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 6,240 $ 31,760 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

4,589 MMBtu $ 31,760 $ 6.92 /MMBtu

TOTAL ENERGY

4,589 MMBtu $ 31,760 -
05 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 10,605 $ 5,510 1.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

84,315 kWh $ 5,319 $ 0.063 /kWh

- Electricity Fees

- $ 191 -

TOTAL ENERGY

864 MMBtu $ 5,510 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 1,950 $ 5,365 0.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

82,105 kWh $ 5,179 $ 0.063 /kWh

- Electricity Fees

- $ 186 -

TOTAL ENERGY

842 MMBtu $ 5,365 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,950 $ 3,388 0.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

51,854 kWh $ 3,271 $ 0.063 /kWh

- Electricity Fees

- $ 117 -

TOTAL ENERGY

532 MMBtu $ 3,388 -
08 view
details
USE PHOTOCELL CONTROLS 2.7134 N $ 150 $ 1,302 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,921 kWh $ 1,257 $ 0.063 /kWh

- Electricity Fees

- $ 45 -

TOTAL ENERGY

204 MMBtu $ 1,302 -
09 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 623 $ 457 1.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,989 kWh $ 441 $ 0.063 /kWh

- Electricity Fees

- $ 16 -

TOTAL ENERGY

72 MMBtu $ 457 -