Industrial Assessment Centers

Assessment #LL0333


Assessment Year 2010
SIC 2621
SIC Description Paper Mills
NAICS 322121
NAICS Description Paper (except Newsprint) Mills
Principal Product Paper
Sales $ 87,000,000
# of Employees 183
Plant Area (Sq.Ft.) 200,000
Annual Production 150,000 Tons
Production Hrs. Annual 8,736
Location (State) AR
Yearly Energy Cost $ 22,100,000

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

161,538,495 kWh $ 8,400,000 $ 0.052 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

4,500,000 MMBtu $ 13,700,000 $ 3.04 /MMBtu

TOTAL ENERGY

6,155,770 MMBtu $ 22,100,000 $ 3.59 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

421,750 kWh
0 kWh
$ 21,931
$ 0
0.26 %
0.00 %
$ 0.052 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

945,286 MMBtu
945,286 MMBtu
$ 2,877,451
$ 2,877,451
21.00 %
21.00 %
$ 3.04 /MMBtu

TOTAL ENERGY

949,610 MMBtu
945,286 MMBtu
$ 2,899,382
$ 2,877,451
13.12 %
13.02 %
$ 3.59 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT 2.2441 I $ 273,500 $ 2,585,020 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

849,218 MMBtu $ 2,585,020 $ 3.04 /MMBtu

TOTAL ENERGY

849,218 MMBtu $ 2,585,020 -
02 view
details
REPAIR AND ELIMINATE STEAM LEAKS 2.2135 I $ 36,500 $ 288,465 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

94,765 MMBtu $ 288,465 $ 3.04 /MMBtu

TOTAL ENERGY

94,765 MMBtu $ 288,465 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 4,720 $ 12,348 0.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

237,461 kWh $ 12,348 $ 0.052 /kWh

TOTAL ENERGY

2,434 MMBtu $ 12,348 -
04 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 N $ 540 $ 8,177 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

157,248 kWh $ 8,177 $ 0.052 /kWh

TOTAL ENERGY

1,612 MMBtu $ 8,177 -
05 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 5,315 $ 3,966 1.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,303 MMBtu $ 3,966 $ 3.04 /MMBtu

TOTAL ENERGY

1,303 MMBtu $ 3,966 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 4,655 $ 611 7.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,744 kWh $ 611 $ 0.052 /kWh

TOTAL ENERGY

120 MMBtu $ 611 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,020 $ 432 2.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,308 kWh $ 432 $ 0.052 /kWh

TOTAL ENERGY

85 MMBtu $ 432 -
08 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 668 $ 363 1.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,989 kWh $ 363 $ 0.052 /kWh

TOTAL ENERGY

72 MMBtu $ 363 -