Industrial Assessment Centers

Assessment #LL0318


Assessment Year 2009
SIC 2439
SIC Description Structural Wood Members, Nec
NAICS 321912
NAICS Description Cut Stock, Resawing Lumber, and Planing
Principal Product Plywood
Sales $ 62,433,079
# of Employees 112
Plant Area (Sq.Ft.) 277,678
Annual Production 16,000,000 Pieces
Production Hrs. Annual 4,500
Location (State) AR
Yearly Energy Cost $ 712,269

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

7,575,600 kWh $ 549,764 $ 0.073 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

19,782 MMBtu $ 162,505 $ 8.21 /MMBtu

TOTAL ENERGY

97,432 MMBtu $ 712,269 $ 7.31 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

369,320 kWh
249,727 kWh
$ 26,802
$ 18,123
4.88 %
3.30 %
$ 0.073 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 8.21 /MMBtu

TOTAL ENERGY

142,778 MMBtu
141,552 MMBtu
$ 235,292
$ 226,613
33.03 %
31.82 %
$ 7.31 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPAIR AND ELIMINATE STEAM LEAKS 2.2135 I $ 16,797 $ 208,490 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Wood

138,993 MMBtu $ 208,490 $ 0.00 /MMBtu

TOTAL ENERGY

138,993 MMBtu $ 208,490 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 8,910 $ 12,944 0.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

178,362 kWh $ 12,944 $ 0.073 /kWh

TOTAL ENERGY

1,828 MMBtu $ 12,944 -
03 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.611 I $ 1,410 $ 7,250 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

65,454 kWh $ 4,750 $ 0.073 /kWh

TOTAL ENERGY

671 MMBtu $ 4,750 -

One-time Revenue or Avoided Cost

- $ 2,500 -

TOTAL PRODUCTON

- $ 2,500 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 27,225 $ 6,138 4.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

84,575 kWh $ 6,138 $ 0.073 /kWh

TOTAL ENERGY

867 MMBtu $ 6,138 -
05 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 894 $ 2,541 0.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

35,018 kWh $ 2,541 $ 0.073 /kWh

TOTAL ENERGY

359 MMBtu $ 2,541 -
06 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 525 $ 818 0.64
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,993 kWh $ 362 $ 0.073 /kWh

TOTAL ENERGY

51 MMBtu $ 362 -

Personnel Changes

- $ 456 -

TOTAL PRODUCTON

- $ 456 -
07 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 I $ 156 $ 67 2.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

918 kWh $ 67 $ 0.073 /kWh

TOTAL ENERGY

9 MMBtu $ 67 -