Industrial Assessment Centers

Assessment #LL0312


Assessment Year 2009
SIC 3499
SIC Description Fabricated Metal Products, Nec
NAICS 332999
NAICS Description All Other Miscellaneous Fabricated Metal Product Manufacturing
Principal Product Oil field tools
Sales $ 39,000,000
# of Employees 142
Plant Area (Sq.Ft.) 27,285
Annual Production 360 Pieces
Production Hrs. Annual 2,400
Location (State) LA
Yearly Energy Cost $ 109,829

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

867,000 kWh $ 85,418 $ 0.099 /kWh

- Electricity Fees

- $ 2,580 -

Natural Gas

1,322 MMBtu $ 21,831 $ 16.51 /MMBtu

TOTAL ENERGY

10,209 MMBtu $ 109,829 $ 10.76 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

79,026 kWh
74,380 kWh
$ 7,786
$ 7,328
9.12 %
8.58 %
$ 0.099 /kWh

- Electricity Fees

- $ 232
$ 219
8.99 %
8.49 %
-

Natural Gas

525 MMBtu
525 MMBtu
$ 8,673
$ 8,673
39.73 %
39.73 %
$ 16.51 /MMBtu

TOTAL ENERGY

1,335 MMBtu
1,287 MMBtu
$ 16,691
$ 16,220
15.20 %
14.77 %
$ 10.76 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 10,644 $ 8,673 1.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

525 MMBtu $ 8,673 $ 16.51 /MMBtu

TOTAL ENERGY

525 MMBtu $ 8,673 -
02 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 1,680 $ 4,439 0.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

43,744 kWh $ 4,310 $ 0.099 /kWh

- Electricity Fees

- $ 129 -

TOTAL ENERGY

448 MMBtu $ 4,439 -
03 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 I $ 180 $ 2,922 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,800 kWh $ 2,837 $ 0.099 /kWh

- Electricity Fees

- $ 85 -

TOTAL ENERGY

295 MMBtu $ 2,922 -
04 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.611 I $ 120 $ 1,618 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,170 kWh $ 115 $ 0.099 /kWh

- Electricity Fees

- $ 3 -

TOTAL ENERGY

12 MMBtu $ 118 -

One-time Revenue or Avoided Cost

- $ 1,500 -

TOTAL PRODUCTON

- $ 1,500 -
05 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 312 $ 354 0.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,494 kWh $ 344 $ 0.099 /kWh

- Electricity Fees

- $ 10 -

TOTAL ENERGY

36 MMBtu $ 354 -
06 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 N $ 132 $ 117 1.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,152 kWh $ 114 $ 0.099 /kWh

- Electricity Fees

- $ 3 -

TOTAL ENERGY

12 MMBtu $ 117 -
07 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 70 $ 129 0.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

666 kWh $ 66 $ 0.099 /kWh

- Electricity Fees

- $ 2 -

TOTAL ENERGY

7 MMBtu $ 68 -

Personnel Changes

- $ 61 -

TOTAL PRODUCTON

- $ 61 -