Industrial Assessment Centers

Assessment #LL0291


Assessment Year 2008
SIC 3499
SIC Description Fabricated Metal Products, Nec
NAICS 332999
NAICS Description All Other Miscellaneous Fabricated Metal Product Manufacturing
Principal Product Sheet metal parts
Sales $ 11,000,000
# of Employees 76
Plant Area (Sq.Ft.) 66,455
Annual Production 1,000,000 Pieces
Production Hrs. Annual 4,590
Location (State) LA
Yearly Energy Cost $ 174,278

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,962,760 kWh $ 168,594 $ 0.086 /kWh

- Electricity Fees

- $ 5,684 -

TOTAL ENERGY

20,118 MMBtu $ 174,278 $ 8.66 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

539,765 kWh
7,597 kWh
$ 46,602
$ 656
27.64 %
0.39 %
$ 0.086 /kWh

- Electricity Fees

- $ 1,539
$ 22
27.08 %
0.39 %
-

TOTAL ENERGY

5,533 MMBtu
78 MMBtu
$ 48,141
$ 678
27.62 %
0.39 %
$ 8.66 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 14,080 $ 40,254 0.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

451,337 kWh $ 38,968 $ 0.086 /kWh

- Electricity Fees

- $ 1,286 -

TOTAL ENERGY

4,626 MMBtu $ 40,254 -
02 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 722 $ 4,189 0.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

46,965 kWh $ 4,055 $ 0.086 /kWh

- Electricity Fees

- $ 134 -

TOTAL ENERGY

481 MMBtu $ 4,189 -
03 view
details
UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT 2.7121 N $ 7,500 $ 1,965 3.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,032 kWh $ 1,902 $ 0.086 /kWh

- Electricity Fees

- $ 63 -

TOTAL ENERGY

226 MMBtu $ 1,965 -
04 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 775 $ 779 0.99
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,736 kWh $ 754 $ 0.086 /kWh

- Electricity Fees

- $ 25 -

TOTAL ENERGY

90 MMBtu $ 779 -
05 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 150 $ 589 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,598 kWh $ 570 $ 0.086 /kWh

- Electricity Fees

- $ 19 -

TOTAL ENERGY

68 MMBtu $ 589 -
06 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 N $ 231 $ 276 0.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,098 kWh $ 267 $ 0.086 /kWh

- Electricity Fees

- $ 9 -

TOTAL ENERGY

32 MMBtu $ 276 -
07 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 105 $ 180 0.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

999 kWh $ 86 $ 0.086 /kWh

- Electricity Fees

- $ 3 -

TOTAL ENERGY

10 MMBtu $ 89 -

Personnel Changes

- $ 91 -

TOTAL PRODUCTON

- $ 91 -