Industrial Assessment Centers
Assessment #LL0290
| Assessment Year | 2008 |
|---|---|
| SIC | 3479 |
| SIC Description | Metal Coating And Allied Services |
| NAICS | 332812 |
| NAICS Description | Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| Principal Product | Metal Cating |
| Sales | $ 23,000,000 |
| # of Employees | 75 |
| Plant Area (Sq.Ft.) | 135,000 |
| Annual Production | 75,000 Thousand Feet |
| Production Hrs. Annual | 7,488 |
| Location (State) | TX |
| Yearly Energy Cost | $ 1,860,007 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
8,296,974 kWh | $ 613,834 | $ 0.074 /kWh |
- Demand Charge |
16,971 kW | $ 150,265 | $ 8.85 /kW |
- Electricity Fees |
- | $ 2,587 | - |
Natural Gas |
160,790 MMBtu | $ 1,093,321 | $ 6.80 /MMBtu |
TOTAL ENERGY |
245,834 MMBtu | $ 1,860,007 | $ 7.57 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
570,359 kWh 477,705 kWh |
$ 42,195 $ 35,341 |
6.87 % 5.76 % |
$ 0.074 /kWh |
- Demand Charge |
133 kW 0 kW |
$ 1,177 $ 0 |
0.78 % 0.00 % |
$ 8.85 /kW |
- Electricity Fees |
- |
$ 146 $ 120 |
5.64 % 4.64 % |
- |
Natural Gas |
2,350 MMBtu 0 MMBtu |
$ 19,593 $ 0 |
1.79 % 0.00 % |
$ 6.80 /MMBtu |
TOTAL ENERGY |
8,196 MMBtu 4,897 MMBtu |
$ 63,111 $ 35,461 |
3.39 % 1.91 % |
$ 7.57 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 8,520 | $ 35,461 | 0.24 | ||||||||||||||||||||||||
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| 02 | view details |
REPAIR AND ELIMINATE STEAM LEAKS | 2.2135 | N | $ 3,650 | $ 11,156 | 0.33 | ||||||||||||||||||||||||
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| 03 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 3,364 | $ 8,437 | 0.40 | ||||||||||||||||||||||||
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| 04 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | N | $ 615 | $ 7,191 | 0.09 | ||||||||||||||||||||||||
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| 05 | view details |
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES | 2.6211 | N | $ 775 | $ 648 | 1.20 | ||||||||||||||||||||||||
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| 06 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 175 | $ 293 | 0.60 | ||||||||||||||||||||||||
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| 07 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | N | $ 483 | $ 77 | 6.27 | ||||||||||||||||||||||||
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