Industrial Assessment Centers

Assessment #LL0229


Assessment Year 2005
SIC 2395
SIC Description Pleating And Stitching
NAICS 315212
NAICS Description Women's, Girls', and Infants' Cut and Sew Apparel Contractors
Principal Product Children\\\\\\\'s textiles
Sales $ 35,000,000
# of Employees 30
Plant Area (Sq.Ft.) 150,000
Annual Production 5,600,000 Pieces
Production Hrs. Annual 2,340
Location (State) MS
Yearly Energy Cost $ 78,288

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

597,550 kWh $ 49,481 $ 0.083 /kWh

- Demand Charge

5,256 kW $ 19,084 $ 3.63 /kW

- Electricity Fees

- $ 2,240 -

Natural Gas

582 MMBtu $ 7,483 $ 12.86 /MMBtu

TOTAL ENERGY

6,707 MMBtu $ 78,288 $ 11.67 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

227,312 kWh
56,374 kWh
$ 18,824
$ 4,668
38.04 %
9.43 %
$ 0.083 /kWh

- Demand Charge

2,256 kW
0 kW
$ 8,169
$ 0
42.81 %
0.00 %
$ 3.63 /kW

- Electricity Fees

- $ 891
$ 154
39.78 %
6.88 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 12.86 /MMBtu

TOTAL ENERGY

2,330 MMBtu
578 MMBtu
$ 27,884
$ 4,822
35.62 %
6.16 %
$ 11.67 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 0 $ 14,286 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

167,004 kWh $ 13,830 $ 0.083 /kWh

- Electricity Fees

- $ 456 -

TOTAL ENERGY

1,712 MMBtu $ 14,286 -
02 view
details
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 N $ 0 $ 8,439 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

2,256 kW $ 8,169 $ 3.63 /kW

- Electricity Fees

- $ 270 -

TOTAL ENERGY

0 MMBtu $ 8,439 -
03 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 I $ 170 $ 4,224 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

49,384 kWh $ 4,089 $ 0.083 /kWh

- Electricity Fees

- $ 135 -

TOTAL ENERGY

506 MMBtu $ 4,224 -
04 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 735 $ 1,236 0.59
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,990 kWh $ 579 $ 0.083 /kWh

- Electricity Fees

- $ 19 -

TOTAL ENERGY

72 MMBtu $ 598 -

Personnel Changes

- $ 638 -

TOTAL PRODUCTON

- $ 638 -
05 view
details
USE PHOTOCELL CONTROLS 2.7134 N $ 0 $ 337 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,934 kWh $ 326 $ 0.083 /kWh

- Electricity Fees

- $ 11 -

TOTAL ENERGY

40 MMBtu $ 337 -
06 view
details
REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS 3.5212 I $ 25 $ 1,000 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

10,000 lbs $ 1,000 $ 0 /lbs

TOTAL WASTE

- $ 1,000 -
07 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 N $ 0 $ 16,500 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 14,000 -

One-time Revenue or Avoided Cost

- $ 2,500 -

TOTAL PRODUCTON

- $ 16,500 -
08 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 N $ 0 $ 2,880 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 2,880 -

TOTAL PRODUCTON

- $ 2,880 -