Industrial Assessment Centers

Assessment #LL0212


Assessment Year 2004
SIC 3731
SIC Description Ship Building And Repairing
NAICS 336611
NAICS Description Ship Building and Repairing
Principal Product ship and repair
Sales $ 13,000,000
# of Employees 67
Plant Area (Sq.Ft.) 55,000
Annual Production 2 Pieces
Production Hrs. Annual 2,600
Location (State) TX
Yearly Energy Cost $ 83,515

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

883,680 kWh $ 55,112 $ 0.062 /kWh

- Demand Charge

5,016 kW $ 19,562 $ 3.90 /kW

- Electricity Fees

- $ 402 -

Natural Gas

948 MMBtu $ 8,439 $ 8.90 /MMBtu

TOTAL ENERGY

10,006 MMBtu $ 83,515 $ 8.35 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

808,663 kWh
799,062 kWh
$ 50,436
$ 49,837
91.52 %
90.43 %
$ 0.062 /kWh

- Demand Charge

48 kW
48 kW
$ 187
$ 187
0.96 %
0.96 %
$ 3.90 /kW

- Electricity Fees

- $ 258
$ 255
64.18 %
63.43 %
-

Natural Gas

269 MMBtu
0 MMBtu
$ 2,394
$ 0
28.37 %
0.00 %
$ 8.90 /MMBtu

TOTAL ENERGY

8,558 MMBtu
8,190 MMBtu
$ 53,275
$ 50,279
63.79 %
60.20 %
$ 8.35 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE PHOTOCELL CONTROLS 2.7134 I $ 1,638 $ 28,293 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

451,376 kWh $ 28,152 $ 0.062 /kWh

- Electricity Fees

- $ 141 -

TOTAL ENERGY

4,627 MMBtu $ 28,293 -
02 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 15,562 $ 11,438 1.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

182,397 kWh $ 11,376 $ 0.062 /kWh

- Electricity Fees

- $ 62 -

TOTAL ENERGY

1,870 MMBtu $ 11,438 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 4,400 $ 5,474 0.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

87,334 kWh $ 5,447 $ 0.062 /kWh

- Electricity Fees

- $ 27 -

TOTAL ENERGY

895 MMBtu $ 5,474 -
04 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 30 $ 2,806 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

44,764 kWh $ 2,792 $ 0.062 /kWh

- Electricity Fees

- $ 14 -

TOTAL ENERGY

459 MMBtu $ 2,806 -
05 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 N $ 250 $ 2,394 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

269 MMBtu $ 2,394 $ 8.90 /MMBtu

TOTAL ENERGY

269 MMBtu $ 2,394 -
06 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 264 $ 834 0.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,306 kWh $ 643 $ 0.062 /kWh

- Demand Charge

48 kW $ 187 $ 3.90 /kW

- Electricity Fees

- $ 4 -

TOTAL ENERGY

106 MMBtu $ 834 -
07 view
details
USE PHOTOCELL CONTROLS 2.7134 I $ 120 $ 821 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,104 kWh $ 817 $ 0.062 /kWh

- Electricity Fees

- $ 4 -

TOTAL ENERGY

134 MMBtu $ 821 -
08 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 990 $ 613 1.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,781 kWh $ 610 $ 0.062 /kWh

- Electricity Fees

- $ 3 -

TOTAL ENERGY

100 MMBtu $ 613 -
09 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 N $ 990 $ 602 1.64
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,601 kWh $ 599 $ 0.062 /kWh

- Electricity Fees

- $ 3 -

TOTAL ENERGY

98 MMBtu $ 602 -
10 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 N $ 840 $ 11,600 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 9,100 -

One-time Revenue or Avoided Cost

- $ 2,500 -

TOTAL PRODUCTON

- $ 11,600 -