Industrial Assessment Centers
Assessment #LL0171
| Assessment Year | 2003 |
|---|---|
| SIC | 3434 |
| SIC Description | |
| NAICS | 332919 |
| NAICS Description | Other Metal Valve and Pipe Fitting Manufacturing |
| Principal Product | Valve manufacturer |
| Sales | $ 50,000,000 |
| # of Employees | 220 |
| Plant Area (Sq.Ft.) | 190,000 |
| Annual Production | 11,000 Tons |
| Production Hrs. Annual | 6,240 |
| Location (State) | AR |
| Yearly Energy Cost | $ 391,981 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
6,793,576 kWh | $ 205,358 | $ 0.030 /kWh |
- Demand Charge |
13,551 kW | $ 96,186 | $ 7.10 /kW |
- Electricity Fees |
- | $ 15,910 | - |
Natural Gas |
11,883 MMBtu | $ 74,527 | $ 6.27 /MMBtu |
TOTAL ENERGY |
81,517 MMBtu | $ 391,981 | $ 4.81 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
377,320 kWh 299,149 kWh |
$ 11,342 $ 8,992 |
5.52 % 4.38 % |
$ 0.030 /kWh |
- Demand Charge |
260 kW 103 kW |
$ 1,893 $ 750 |
1.97 % 0.78 % |
$ 7.10 /kW |
- Electricity Fees |
- |
$ 702 $ 517 |
4.41 % 3.25 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 6.27 /MMBtu |
TOTAL ENERGY |
3,867 MMBtu 3,066 MMBtu |
$ 13,937 $ 10,259 |
3.56 % 2.62 % |
$ 4.81 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 4,920 | $ 7,294 | 0.67 | ||||||||||||||||||||||||
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| 02 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 364 | $ 3,678 | 0.10 | ||||||||||||||||||||||||
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| 03 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | I | $ 270 | $ 2,316 | 0.12 | ||||||||||||||||||||||||
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| 04 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 1,050 | $ 1,189 | 0.88 | ||||||||||||||||||||||||
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| 05 | view details |
ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL | 4.3220 | I | $ 15,240 | $ 1,170,000 | 0.01 | ||||||||||||||||||||||||
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| 06 | view details |
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE | 4.6110 | I | $ 318 | $ 3,125 | 0.10 | ||||||||||||||||||||||||
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