Industrial Assessment Centers
Assessment #LL0151
| Assessment Year | 2003 |
|---|---|
| SIC | 3533 |
| SIC Description | Oil And Gas Field Machinery |
| NAICS | |
| NAICS Description | |
| Principal Product | Oilfiled Tools |
| Sales | $ 80,000,000 |
| # of Employees | 240 |
| Plant Area (Sq.Ft.) | 180,000 |
| Annual Production | 6,000 Pieces |
| Production Hrs. Annual | 8,736 |
| Location (State) | LA |
| Yearly Energy Cost | $ 406,997 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
4,499,348 kWh | $ 164,912 | $ 0.037 /kWh |
- Demand Charge |
9,744 kW | $ 71,618 | $ 7.35 /kW |
- Electricity Fees |
- | $ 935 | - |
Natural Gas |
31,300 MMBtu | $ 169,532 | $ 5.42 /MMBtu |
TOTAL ENERGY |
77,418 MMBtu | $ 406,997 | $ 5.26 /MMBtu |
Other Liquid (haz) |
96,000 Gal | $ 43,200 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
704,863 kWh 436,590 kWh |
$ 25,629 $ 15,874 |
15.54 % 9.63 % |
$ 0.037 /kWh |
- Demand Charge |
792 kW 50 kW |
$ 5,820 $ 366 |
8.13 % 0.51 % |
$ 7.35 /kW |
- Electricity Fees |
- |
$ 1,258 $ 649 |
134.55 % 69.41 % |
- |
Natural Gas |
3,256 MMBtu 600 MMBtu |
$ 18,550 $ 3,410 |
10.94 % 2.01 % |
$ 5.42 /MMBtu |
TOTAL ENERGY |
10,481 MMBtu 5,075 MMBtu |
$ 51,257 $ 20,299 |
12.59 % 4.99 % |
$ 5.26 /MMBtu |
Other Liquid (haz) |
91,200 Gal 91,200 Gal |
$ 40,689 $ 40,689 |
94.19 % 94.19 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 4,350 | $ 15,605 | 0.28 | ||||||||||||||||||||
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| 02 | view details |
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS | 2.7243 | N | $ 4,600 | $ 15,140 | 0.30 | ||||||||||||||||||||
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| 03 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | N | $ 1,092 | $ 10,108 | 0.11 | ||||||||||||||||||||
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| 04 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 494 | $ 5,710 | 0.09 | ||||||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN COMBUSTIBLE GAS LINES | 2.1134 | I | $ 1,240 | $ 3,410 | 0.36 | ||||||||||||||||||||
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| 06 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | I | $ 180 | $ 1,284 | 0.14 | ||||||||||||||||||||
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| 07 | view details |
FILTER AND REUSE HYDRAULIC OIL | 3.5111 | I | $ 8,000 | $ 40,689 | 0.20 | ||||||||||||||||||||
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| 08 | view details |
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE | 4.6110 | I | $ 12,425 | $ 9,556 | 1.30 | ||||||||||||||||||||
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