Industrial Assessment Centers

Assessment #LE0341


Assessment Year 2012
SIC 3492
SIC Description Fluid Power Valves & Hose Fittings
NAICS 332912
NAICS Description Fluid Power Valve and Hose Fitting Manufacturing
Principal Product Pneumatic Valves
Sales $ 35,000,000
# of Employees 40
Plant Area (Sq.Ft.) 50,000
Annual Production 50,000 Not Available
Production Hrs. Annual 4,862
Location (State) NJ
Yearly Energy Cost $ 190,171

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,039,860 kWh $ 111,951 $ 0.108 /kWh

- Demand Charge

5,317 kW $ 26,963 $ 5.07 /kW

- Electricity Fees

- $ 32,366 -

Natural Gas

1,921 MMBtu $ 18,891 $ 9.83 /MMBtu

TOTAL ENERGY

12,580 MMBtu $ 190,171 $ 15.12 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

293,118 kWh
183,386 kWh
$ 31,657
$ 19,806
28.28 %
17.69 %
$ 0.108 /kWh

- Demand Charge

1,474 kW
1,257 kW
$ 7,473
$ 6,373
27.72 %
23.64 %
$ 5.07 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

902 MMBtu
0 MMBtu
$ 8,859
$ 0
46.90 %
0.00 %
$ 9.83 /MMBtu

TOTAL ENERGY

3,906 MMBtu
1,880 MMBtu
$ 47,989
$ 26,179
25.23 %
13.77 %
$ 15.12 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 36,125 $ 19,980 1.81
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

164,403 kWh $ 17,756 $ 0.108 /kWh

- Demand Charge

326 kW $ 1,653 $ 5.07 /kW

TOTAL ENERGY

1,685 MMBtu $ 19,409 -

Ancillary Material Cost

- $ 571 -

TOTAL PRODUCTON

- $ 571 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 1,750 $ 656 2.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,992 kWh $ 539 $ 0.108 /kWh

- Demand Charge

14 kW $ 71 $ 5.07 /kW

TOTAL ENERGY

51 MMBtu $ 610 -

Ancillary Material Cost

- $ 46 -

TOTAL PRODUCTON

- $ 46 -
03 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 N $ 600 $ 5,403 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

44,254 kWh $ 4,779 $ 0.108 /kWh

- Demand Charge

123 kW $ 624 $ 5.07 /kW

TOTAL ENERGY

454 MMBtu $ 5,403 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 16,000 $ 5,619 2.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

48,878 kWh $ 5,279 $ 0.108 /kWh

- Demand Charge

67 kW $ 340 $ 5.07 /kW

TOTAL ENERGY

501 MMBtu $ 5,619 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 949 $ 6,160 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,991 kWh $ 1,511 $ 0.108 /kWh

- Demand Charge

917 kW $ 4,649 $ 5.07 /kW

TOTAL ENERGY

143 MMBtu $ 6,160 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 1,000 $ 1,536 0.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,376 kWh $ 1,445 $ 0.108 /kWh

- Demand Charge

18 kW $ 91 $ 5.07 /kW

TOTAL ENERGY

137 MMBtu $ 1,536 -
07 view
details
REPLACE BROKEN WINDOWS AND/OR WINDOW SASH 2.7441 N $ 44,000 $ 8,859 4.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

902 MMBtu $ 8,859 $ 9.83 /MMBtu

TOTAL ENERGY

902 MMBtu $ 8,859 -
08 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 2,542 $ 733 3.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,224 kWh $ 348 $ 0.108 /kWh

- Demand Charge

9 kW $ 45 $ 5.07 /kW

TOTAL ENERGY

33 MMBtu $ 393 -

Ancillary Material Cost

- $ 340 -

TOTAL PRODUCTON

- $ 340 -