Industrial Assessment Centers

Assessment #LE0339


Assessment Year 2012
SIC 2033
SIC Description Canned Fruits And Vegetables
NAICS 311421
NAICS Description Fruit and Vegetable Canning
Principal Product Tomato Sauce
Sales $ 46,000,000
# of Employees 40
Plant Area (Sq.Ft.) 60,000
Annual Production 17,000,000 Not Available
Production Hrs. Annual 4,420
Location (State) NY
Yearly Energy Cost $ 660,078

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,132,912 kWh $ 118,976 $ 0.105 /kWh

- Demand Charge

3,302 kW $ 93,825 $ 28.41 /kW

- Electricity Fees

- $ 17,172 -

Natural Gas

50,699 MMBtu $ 430,105 $ 8.48 /MMBtu

TOTAL ENERGY

62,311 MMBtu $ 660,078 $ 10.59 /MMBtu

Water Disposal

707,933 Gal $ 300,000 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

291,716 kWh
128,236 kWh
$ 30,599
$ 13,465
25.72 %
11.32 %
$ 0.105 /kWh

- Demand Charge

901 kW
312 kW
$ 25,610
$ 8,870
27.30 %
9.45 %
$ 28.41 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

6,652 MMBtu
2,140 MMBtu
$ 56,407
$ 18,148
13.11 %
4.22 %
$ 8.48 /MMBtu

TOTAL ENERGY

9,642 MMBtu
3,454 MMBtu
$ 112,616
$ 40,483
17.06 %
6.13 %
$ 10.59 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $ 3,000 $ 4,689 0.64
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

165 kW $ 4,689 $ 28.41 /kW

TOTAL ENERGY

0 MMBtu $ 4,689 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 13,920 $ 5,390 2.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,854 kWh $ 2,998 $ 0.105 /kWh

- Demand Charge

78 kW $ 2,217 $ 28.41 /kW

TOTAL ENERGY

296 MMBtu $ 5,215 -

Ancillary Material Cost

- $ 175 -

TOTAL PRODUCTON

- $ 175 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 13,428 $ 14,612 0.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

78,641 kWh $ 8,257 $ 0.105 /kWh

- Demand Charge

214 kW $ 6,082 $ 28.41 /kW

TOTAL ENERGY

806 MMBtu $ 14,339 -

Ancillary Material Cost

- $ 273 -

TOTAL PRODUCTON

- $ 273 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 3,590 $ 2,652 1.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,335 kWh $ 1,820 $ 0.105 /kWh

- Demand Charge

28 kW $ 796 $ 28.41 /kW

TOTAL ENERGY

178 MMBtu $ 2,616 -

Ancillary Material Cost

- $ 36 -

TOTAL PRODUCTON

- $ 36 -
05 view
details
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL 2.7232 I $ 9,800 $ 7,198 1.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,120 kWh $ 1,588 $ 0.105 /kWh

- Demand Charge

5 kW $ 128 $ 28.41 /kW

Natural Gas

556 MMBtu $ 4,715 $ 8.48 /MMBtu

TOTAL ENERGY

711 MMBtu $ 6,431 -

Ancillary Material Cost

- $ 767 -

TOTAL PRODUCTON

- $ 767 -
06 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MOTOR-GENERATOR SET 2.4142 N $ 70,000 $ 21,354 3.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

117,291 kWh $ 12,316 $ 0.105 /kWh

- Demand Charge

318 kW $ 9,038 $ 28.41 /kW

TOTAL ENERGY

1,202 MMBtu $ 21,354 -
07 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,000 $ 6,280 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

34,475 kWh $ 3,620 $ 0.105 /kWh

- Demand Charge

94 kW $ 2,660 $ 28.41 /kW

TOTAL ENERGY

353 MMBtu $ 6,280 -
08 view
details
PREHEAT COMBUSTION AIR WITH WASTE HEAT 2.2442 N $ 20,000 $ 11,007 1.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,298 MMBtu $ 11,007 $ 8.48 /MMBtu

TOTAL ENERGY

1,298 MMBtu $ 11,007 -
09 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 N $ 20,000 $ 28,832 0.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,400 MMBtu $ 28,832 $ 8.48 /MMBtu

TOTAL ENERGY

3,400 MMBtu $ 28,832 -
10 view
details
REPAIR OR REPLACE STEAM TRAPS 2.2113 I $ 0 $ 13,433 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,584 MMBtu $ 13,433 $ 8.48 /MMBtu

TOTAL ENERGY

1,584 MMBtu $ 13,433 -
11 view
details
REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES 4.652 N $ 10,500 $ 59,246 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

-186 MMBtu $ -1,580 $ 8.48 /MMBtu

TOTAL ENERGY

-186 MMBtu $ -1,580 -

Water Consumption

- $ 60,826 -

TOTAL PRODUCTON

- $ 60,826 -