Industrial Assessment Centers
Assessment #LE0332
| Assessment Year | 2012 |
|---|---|
| SIC | 3316 |
| SIC Description | Cold Finishing Of Steel Shapes |
| NAICS | 331221 |
| NAICS Description | Rolled Steel Shape Manufacturing |
| Principal Product | Carbon Flat Roll Products |
| Sales | $ 80,001 |
| # of Employees | 62 |
| Plant Area (Sq.Ft.) | 200,000 |
| Annual Production | 60,000 Tons |
| Production Hrs. Annual | 6,240 |
| Location (State) | PA |
| Yearly Energy Cost | $ 152,033 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,054,200 kWh | $ 73,794 | $ 0.070 /kWh |
- Demand Charge |
10,137 kW | $ 21,653 | $ 2.14 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
4,556 MMBtu | $ 56,586 | $ 12.42 /MMBtu |
TOTAL ENERGY |
15,362 MMBtu | $ 152,033 | $ 9.90 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
462,856 kWh 147,243 kWh |
$ 32,397 $ 10,305 |
43.90 % 13.96 % |
$ 0.070 /kWh |
- Demand Charge |
502 kW 99 kW |
$ 1,076 $ 213 |
4.97 % 0.98 % |
$ 2.14 /kW |
- Electricity Fees |
- |
$ 66,813 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
3,044 MMBtu 0 MMBtu |
$ 36,981 $ 0 |
65.35 % 0.00 % |
$ 12.42 /MMBtu |
TOTAL ENERGY |
7,788 MMBtu 1,509 MMBtu |
$ 137,267 $ 10,518 |
90.29 % 6.92 % |
$ 9.90 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE SOLAR HEAT TO MAKE ELECTRICTY | 2.9114 | N | $ 0 | $ 66,813 | 0.00 | ||||||||||||||||||||||||
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| 02 | view details |
MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE | 2.7312 | N | $ 7,660 | $ 16,976 | 0.45 | ||||||||||||||||||||||||
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| 03 | view details |
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS | 2.7243 | N | $ 25,375 | $ 12,677 | 2.00 | ||||||||||||||||||||||||
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| 04 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 24,370 | $ 9,659 | 2.52 | ||||||||||||||||||||||||
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| 05 | view details |
USE / PURCHASE OPTIMUM SIZED COMPRESSOR | 2.4226 | N | $ 28,000 | $ 8,856 | 3.16 | ||||||||||||||||||||||||
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| 06 | view details |
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS | 2.7447 | N | $ 23,400 | $ 7,328 | 3.19 | ||||||||||||||||||||||||
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| 07 | view details |
DEVELOP STANDARD OPERATING PROCEDURES | 4.625 | I | $ 0 | $ 6,689 | 0.00 | ||||||||||||||||||||||||
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| 08 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 40 | $ 3,829 | 0.01 | ||||||||||||||||||||||||
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| 09 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MOTOR-GENERATOR SET | 2.4142 | N | $ 6,400 | $ 3,360 | 1.90 | ||||||||||||||||||||||||
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| 10 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 4,580 | $ 706 | 6.49 | ||||||||||||||||||||||||
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