Industrial Assessment Centers

Assessment #LE0326


Assessment Year 2011
SIC 3764
SIC Description Space Propulsion Units And Parts
NAICS 336415
NAICS Description Guided Missile and Space Vehicle Propulsion Unit and Propulsion Unit Parts Manufacturing
Principal Product Pressure Vessels
Sales $ 12,400,000
# of Employees 31
Plant Area (Sq.Ft.) 54,000
Annual Production 220 Pieces
Production Hrs. Annual 5,460
Location (State) NJ
Yearly Energy Cost $ 222,010

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,252,480 kWh $ 144,169 $ 0.115 /kWh

- Demand Charge

4,297 kW $ 62,350 $ 14.51 /kW

- Electricity Fees

- $ 0 -

Natural Gas

1,368 MMBtu $ 15,491 $ 11.32 /MMBtu

TOTAL ENERGY

14,206 MMBtu $ 222,010 $ 15.63 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

365,197 kWh
342,079 kWh
$ 41,997
$ 39,338
29.13 %
27.29 %
$ 0.115 /kWh

- Demand Charge

710 kW
690 kW
$ 10,302
$ 10,012
16.52 %
16.06 %
$ 14.51 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

230 MMBtu
108 MMBtu
$ 2,611
$ 1,230
16.85 %
7.94 %
$ 11.32 /MMBtu

TOTAL ENERGY

3,973 MMBtu
3,614 MMBtu
$ 54,910
$ 50,580
24.73 %
22.78 %
$ 15.63 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 21,660 $ 12,373 1.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

88,759 kWh $ 10,207 $ 0.115 /kWh

- Demand Charge

142 kW $ 2,060 $ 14.51 /kW

TOTAL ENERGY

910 MMBtu $ 12,267 -

Ancillary Material Cost

- $ 106 -

TOTAL PRODUCTON

- $ 106 -
02 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 I $ 51,475 $ 10,236 5.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

69,707 kWh $ 8,016 $ 0.115 /kWh

- Demand Charge

153 kW $ 2,220 $ 14.51 /kW

TOTAL ENERGY

715 MMBtu $ 10,236 -
03 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 108 $ 9,313 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

62,462 kWh $ 7,183 $ 0.115 /kWh

- Demand Charge

137 kW $ 1,988 $ 14.51 /kW

TOTAL ENERGY

640 MMBtu $ 9,171 -

Ancillary Material Cost

- $ 142 -

TOTAL PRODUCTON

- $ 142 -
04 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 95 $ 6,020 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

52,348 kWh $ 6,020 $ 0.115 /kWh

TOTAL ENERGY

537 MMBtu $ 6,020 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 10,580 $ 3,890 2.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,723 kWh $ 2,843 $ 0.115 /kWh

- Demand Charge

54 kW $ 784 $ 14.51 /kW

TOTAL ENERGY

253 MMBtu $ 3,627 -

Ancillary Material Cost

- $ 263 -

TOTAL PRODUCTON

- $ 263 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,000 $ 4,255 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

27,158 kWh $ 3,123 $ 0.115 /kWh

- Demand Charge

78 kW $ 1,132 $ 14.51 /kW

TOTAL ENERGY

278 MMBtu $ 4,255 -
07 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 500 $ 2,949 0.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,118 kWh $ 2,659 $ 0.115 /kWh

- Demand Charge

20 kW $ 290 $ 14.51 /kW

TOTAL ENERGY

237 MMBtu $ 2,949 -
08 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 25 $ 1,956 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,722 kWh $ 1,463 $ 0.115 /kWh

- Demand Charge

34 kW $ 493 $ 14.51 /kW

TOTAL ENERGY

130 MMBtu $ 1,956 -
09 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,000 $ 1,818 0.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,200 kWh $ 483 $ 0.115 /kWh

- Demand Charge

92 kW $ 1,335 $ 14.51 /kW

TOTAL ENERGY

43 MMBtu $ 1,818 -
10 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 2,000 $ 1,381 1.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

122 MMBtu $ 1,381 $ 11.32 /MMBtu

TOTAL ENERGY

122 MMBtu $ 1,381 -
11 view
details
REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES 2.1221 I $ 35,000 $ 1,230 28.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

108 MMBtu $ 1,230 $ 11.32 /MMBtu

TOTAL ENERGY

108 MMBtu $ 1,230 -