Industrial Assessment Centers

Assessment #LE0318


Assessment Year 2011
SIC 2674
SIC Description Bags: Uncoated Paper & Multiwall
NAICS 322224
NAICS Description Uncoated Paper and Multiwall Bag Manufacturing
Principal Product Mltiwall paper bags
Sales $ 24,000,000
# of Employees 77
Plant Area (Sq.Ft.) 191,000
Annual Production 18,000 Tons
Production Hrs. Annual 8,736
Location (State) PA
Yearly Energy Cost $ 416,861

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,185,800 kWh $ 336,720 $ 0.080 /kWh

- Demand Charge

7,126 kW $ 46,266 $ 6.49 /kW

- Electricity Fees

- $ 0 -

Natural Gas

7,440 MMBtu $ 33,875 $ 4.55 /MMBtu

TOTAL ENERGY

50,345 MMBtu $ 416,861 $ 8.28 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,364,550 kWh
0 kWh
$ 114,065
$ 0
33.88 %
0.00 %
$ 0.080 /kWh

- Demand Charge

1,203 kW
0 kW
$ 7,568
$ 0
16.36 %
0.00 %
$ 6.49 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

509 MMBtu
0 MMBtu
$ 2,316
$ 0
6.84 %
0.00 %
$ 4.55 /MMBtu

TOTAL ENERGY

14,496 MMBtu
0 MMBtu
$ 123,949
$ 0
29.73 %
0.00 %
$ 8.28 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 1,300 $ 5,279 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

58,384 kWh $ 4,671 $ 0.080 /kWh

- Demand Charge

94 kW $ 608 $ 6.49 /kW

TOTAL ENERGY

598 MMBtu $ 5,279 -
02 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 200 $ 2,106 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,751 kWh $ 1,820 $ 0.080 /kWh

- Demand Charge

44 kW $ 286 $ 6.49 /kW

TOTAL ENERGY

233 MMBtu $ 2,106 -
03 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 2,000 $ 2,316 0.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

509 MMBtu $ 2,316 $ 4.55 /MMBtu

TOTAL ENERGY

509 MMBtu $ 2,316 -
04 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 240 $ 1,558 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,529 kWh $ 1,402 $ 0.080 /kWh

- Demand Charge

24 kW $ 156 $ 6.49 /kW

TOTAL ENERGY

180 MMBtu $ 1,558 -
05 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 81,700 $ 83,751 0.98
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

953,045 kWh $ 80,056 $ 0.080 /kWh

- Demand Charge

570 kW $ 3,554 $ 6.49 /kW

TOTAL ENERGY

9,769 MMBtu $ 83,610 -

Personnel Changes

- $ 141 -

TOTAL PRODUCTON

- $ 141 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 52,000 $ 24,213 2.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

261,591 kWh $ 21,974 $ 0.080 /kWh

- Demand Charge

359 kW $ 2,239 $ 6.49 /kW

TOTAL ENERGY

2,681 MMBtu $ 24,213 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 300 $ 887 0.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,562 kWh $ 887 $ 0.080 /kWh

TOTAL ENERGY

108 MMBtu $ 887 -
08 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 34,200 $ 4,467 7.66
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

40,688 kWh $ 3,255 $ 0.080 /kWh

- Demand Charge

112 kW $ 725 $ 6.49 /kW

TOTAL ENERGY

417 MMBtu $ 3,980 -

Personnel Changes

- $ 487 -

TOTAL PRODUCTON

- $ 487 -