Industrial Assessment Centers

Assessment #LE0304


Assessment Year 2010
SIC 3599
SIC Description Industrial Machinery, Nec
NAICS 332710
NAICS Description Machine Shops
Principal Product elevator and mining parts
Sales $ 39,000,000
# of Employees 121
Plant Area (Sq.Ft.) 143,550
Annual Production 1 Not Available
Production Hrs. Annual 4,160
Location (State) PA
Yearly Energy Cost $ 216,129

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,912,957 kWh $ 93,132 $ 0.049 /kWh

- Demand Charge

4,319 kW $ 27,391 $ 6.34 /kW

- Electricity Fees

- $ 0 -

Natural Gas

6,293 MMBtu $ 95,606 $ 15.19 /MMBtu

TOTAL ENERGY

25,901 MMBtu $ 216,129 $ 8.34 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

744,831 kWh
442,802 kWh
$ 36,495
$ 21,696
39.19 %
23.30 %
$ 0.049 /kWh

- Demand Charge

2,913 kW
1,080 kW
$ 18,469
$ 6,845
67.43 %
24.99 %
$ 6.34 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

4,193 MMBtu
0 MMBtu
$ 63,691
$ 0
66.62 %
0.00 %
$ 15.19 /MMBtu

TOTAL ENERGY

11,828 MMBtu
4,539 MMBtu
$ 118,655
$ 28,541
54.90 %
13.21 %
$ 8.34 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE RADIANT HEATER FOR SPOT HEATING 2.7231 N $ 40,932 $ 300,000 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Increase in Production

- $ 300,000 -

TOTAL PRODUCTON

- $ 300,000 -
02 view
details
USE RADIANT HEATER FOR SPOT HEATING 2.7231 N $ 39,415 $ 55,099 0.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,627 MMBtu $ 55,099 $ 15.19 /MMBtu

TOTAL ENERGY

3,627 MMBtu $ 55,099 -
03 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 N $ 18,000 $ 16,822 1.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

174,332 kWh $ 8,542 $ 0.049 /kWh

- Demand Charge

1,306 kW $ 8,280 $ 6.34 /kW

TOTAL ENERGY

1,787 MMBtu $ 16,822 -
04 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 N $ 100,000 $ 15,355 6.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

94,446 kWh $ 4,628 $ 0.049 /kWh

- Demand Charge

272 kW $ 1,727 $ 6.34 /kW

TOTAL ENERGY

968 MMBtu $ 6,355 -

Personnel Changes

- $ 9,000 -

TOTAL PRODUCTON

- $ 9,000 -
05 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 30 $ 12,804 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

219,201 kWh $ 10,740 $ 0.049 /kWh

- Demand Charge

326 kW $ 2,064 $ 6.34 /kW

TOTAL ENERGY

2,247 MMBtu $ 12,804 -
06 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 15,000 $ 8,592 1.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

566 MMBtu $ 8,592 $ 15.19 /MMBtu

TOTAL ENERGY

566 MMBtu $ 8,592 -
07 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 273 $ 7,396 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

104,624 kWh $ 5,126 $ 0.049 /kWh

- Demand Charge

358 kW $ 2,270 $ 6.34 /kW

TOTAL ENERGY

1,072 MMBtu $ 7,396 -
08 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $ 0 $ 1,370 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

216 kW $ 1,370 $ 6.34 /kW

TOTAL ENERGY

0 MMBtu $ 1,370 -
09 view
details
USE OPTIMUM SIZE AND CAPACITY EQUIPMENT 2.4323 N $ 5,740 $ 1,073 5.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,906 kWh $ 1,073 $ 0.049 /kWh

TOTAL ENERGY

225 MMBtu $ 1,073 -
10 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 2,400 $ 803 2.99
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,345 kWh $ 556 $ 0.049 /kWh

- Demand Charge

39 kW $ 247 $ 6.34 /kW

TOTAL ENERGY

116 MMBtu $ 803 -
11 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 14,758 $ 5,692 2.59
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

83,432 kWh $ 4,088 $ 0.049 /kWh

- Demand Charge

232 kW $ 1,471 $ 6.34 /kW

TOTAL ENERGY

855 MMBtu $ 5,559 -

Ancillary Material Cost

- $ 133 -

TOTAL PRODUCTON

- $ 133 -
12 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 11,654 $ 3,240 3.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

35,545 kWh $ 1,742 $ 0.049 /kWh

- Demand Charge

164 kW $ 1,040 $ 6.34 /kW

TOTAL ENERGY

364 MMBtu $ 2,782 -

Ancillary Material Cost

- $ 458 -

TOTAL PRODUCTON

- $ 458 -