Industrial Assessment Centers

Assessment #LE0298


Assessment Year 2010
SIC 2086
SIC Description Bottled And Canned Soft Drinks
NAICS 312112
NAICS Description Bottled Water Manufacturing
Principal Product Bottled water
Sales $ 90,000,000
# of Employees 150
Plant Area (Sq.Ft.) 350,000
Annual Production 63,500 Thousand Gallons
Production Hrs. Annual 8,400
Location (State) PA
Yearly Energy Cost $ 1,255,745

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

20,040,062 kWh $ 707,214 $ 0.035 /kWh

- Demand Charge

45,861 kW $ 478,314 $ 10.43 /kW

- Electricity Fees

- $ 0 -

Natural Gas

6,510 MMBtu $ 70,217 $ 10.79 /MMBtu

TOTAL ENERGY

211,921 MMBtu $ 1,255,745 $ 5.93 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

2,523,635 kWh
661,017 kWh
$ 88,295
$ 23,087
12.48 %
3.26 %
$ 0.035 /kWh

- Demand Charge

3,595 kW
716 kW
$ 37,496
$ 7,468
7.84 %
1.56 %
$ 10.43 /kW

- Electricity Fees

- $ 2,423
$ 0
0.00 %
0.00 %
-

Natural Gas

438 MMBtu
0 MMBtu
$ 4,726
$ 0
6.73 %
0.00 %
$ 10.79 /MMBtu

TOTAL ENERGY

26,307 MMBtu
6,776 MMBtu
$ 132,940
$ 30,555
10.59 %
2.43 %
$ 5.93 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 N $ 56,771 $ 77,015 0.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,543,384 kWh $ 54,017 $ 0.035 /kWh

- Demand Charge

2,205 kW $ 22,998 $ 10.43 /kW

TOTAL ENERGY

15,820 MMBtu $ 77,015 -
02 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 100,000 $ 22,178 4.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

566,625 kWh $ 19,831 $ 0.035 /kWh

- Demand Charge

225 kW $ 2,347 $ 10.43 /kW

TOTAL ENERGY

5,808 MMBtu $ 22,178 -
03 view
details
ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF 2.2223 N $ 20,000 $ 8,306 2.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

137,220 kWh $ 4,801 $ 0.035 /kWh

- Demand Charge

336 kW $ 3,505 $ 10.43 /kW

TOTAL ENERGY

1,407 MMBtu $ 8,306 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 2,440 $ 8,050 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

85,047 kWh $ 2,929 $ 0.035 /kWh

- Demand Charge

491 kW $ 5,121 $ 10.43 /kW

TOTAL ENERGY

872 MMBtu $ 8,050 -
05 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 6,000 $ 5,536 1.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

104,216 kWh $ 3,648 $ 0.035 /kWh

- Demand Charge

181 kW $ 1,888 $ 10.43 /kW

TOTAL ENERGY

1,068 MMBtu $ 5,536 -
06 view
details
USE RADIANT HEATER FOR SPOT HEATING 2.7231 N $ 3,900 $ 4,726 0.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

438 MMBtu $ 4,726 $ 10.79 /MMBtu

TOTAL ENERGY

438 MMBtu $ 4,726 -
07 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MOTOR-GENERATOR SET 2.4142 N $ 4,200 $ 2,787 1.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

51,965 kWh $ 1,838 $ 0.035 /kWh

- Demand Charge

91 kW $ 949 $ 10.43 /kW

TOTAL ENERGY

533 MMBtu $ 2,787 -
08 view
details
SHIFT FROM DAYTIME TO NIGHTTIME OPERATION 2.3134 N $ 1,750 $ 2,423 0.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 2,423 -

TOTAL ENERGY

0 MMBtu $ 2,423 -
09 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 12,000 $ 1,592 7.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

25,833 kWh $ 904 $ 0.035 /kWh

- Demand Charge

66 kW $ 688 $ 10.43 /kW

TOTAL ENERGY

265 MMBtu $ 1,592 -
10 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 630 $ 327 1.93
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,345 kWh $ 327 $ 0.035 /kWh

TOTAL ENERGY

96 MMBtu $ 327 -